Chevrolet Sonic Repair Manual: Repairing Damaged Wire Insulation
If the wire insulation has been chafed, or broken, enough to show the conductive portion of the wire, and the wire is not damaged, determine the length of insulation that needs to be repaired. If the repair is less than 280?€‰mm (11?€‰in), cut the wire within the damaged area. Then slide the appropriate heat shrink tubing (listed below) over the wire, and repair the wire by splicing the wires together. Refer to Splicing Copper Wire Using Splice Sleeves. Once the wire is spliced together slide heat shrink tubing over the damaged area and apply heat to seal the repaired wire.
If the wire is damaged, or the damaged area is larger than 280?€‰mm (11?€‰in), then replace the damaged wire by splicing in a new section of wire. Refer to Splicing Copper Wire Using Splice Sleeves.
|
GM Part Number |
Diameter |
Description |
Color |
Length |
||
|---|---|---|---|---|---|---|
|
Metric |
English |
Metric |
English |
|||
|
12355003 |
9.5?€‰mm |
0.375?€‰in |
Tubing, Shrink 3/8 |
Black |
305?€‰mm |
12?€‰in |
|
12355005 |
12.7?€‰mm |
0.5?€‰in |
Tubing, Shrink 1/2 |
Black |
305?€‰mm |
12?€‰in |
|
12355011 |
19.1?€‰mm |
0.75?€‰in |
Tubing, Shrink 3/4 |
Black |
305?€‰mm |
12?€‰in |
|
12355008 |
25.4?€‰mm |
1.0?€‰in |
Tubing, Shrink 1.00 |
Black |
305?€‰mm |
12?€‰in |
|
Metric Wire Sizes (mm?€‰2) |
AWG Sizes |
|---|---|
|
0.13 |
26 |
|
0.21 |
24 |
|
0.32 |
22 |
|
0.52 |
20 |
|
0.83 |
18 |
|
1.31 |
16 |
|
2.09 |
14 |
|
3.31 |
12 |
|
5.27 |
10 |
|
8.37 |
8 |
|
13.3 |
6 |
|
21.2 |
4 |
|
33.6 |
2 |
|
53.5 |
1/0 |
Rear Window Panel Trim Replacement
Rear Window Panel Trim Replacement
Callout
Component Name
Preliminary Procedures
Remove the body lock pillar upper trim panel. Refe ...
Roof Rail Front Assist Handle Replacement
Roof Rail Front Assist Handle Replacement
Callout
Component Name
1
Roof Rail Front Assist Handle Fastener (Qty:?€‰2) ...
Other materials:
Starting System Description and Operation
The starter motors are non-repairable starter motors. They have pole pieces that
are arranged around the armature. Both solenoid windings are energized. The pull-in
winding circuit is completed to the ground through the starter motor. The windings
work together magnetically to pull and hold in ...
Internal Components Removal
Internal Components Removal
Callout
Component Name
1
1??? Clutch Backing Plate Retainer Ring
Warning: The retainer is under tension. Use care when removing
or installing the retainer. Personal injury could r ...
Main Shaft Disassemble (Gen 2)
Special Tools
69604356 Gear Pullers
For equivalent regional tools, refer to Special Tools.
Remove the 1st gear thrust washer (1) and the 1st gear (2)
using 69604356 pullersand a hydraulic press.
ii
Remove the following components:
1st gear bearing asse ...
0.0093