Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Shift Fork Cleaning and Inspection (Gen 1)



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

  1. Clean the following components with a suitable solvent. Air dry all the parts.

  • Inspect the following components for excessive wear, fractures or distortion.

  • Inspect the shift shaft lever bushings for excessive wear.

  • Inspect the shift fork nylon inserts (1) for wear.
  • Replace parts that are fractured, excessively worn, or distorted.
  • Replace an excessively worn or burred shift shaft.
  • Transmission Assembly
    ...

    Shift Fork Cleaning and Inspection (Gen 2)
    Warning: Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals. ...

    Other materials:

    Front Hinge Pillar Body Sectioning
    Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Collision Sectioning Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Disable the SIR system. Refer to SIR Disabling a ...

    Body Control System Description and Operation
    The body control system consists of the body control module (BCM), communications, and various input and outputs. Some inputs, outputs and messages require other modules to interact with the BCM. The BCM also has discrete input and output terminals to control the vehicle's body functions. ...

    Throttle Body Assembly Installation
    Install a NEW throttle body seal. Install the throttle body (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (2) and tighten to  8 Y (71 lb in). ...

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