Chevrolet Sonic Repair Manual: Synchronizers Disassemble
- 1st/2nd Gear Synchronizer
-
- Remove the 1st/2nd gear synchronizer hub (2) from the 1st/2nd gear synchronizer sleeve (3).
- Remove the synchronizer inserts (1) from the 1st/2nd gear synchronizer hub (2).
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Note:
When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.
- 3rd/4th Gear Synchronizer
-
- Remove the 3rd/4th gear synchronizer hub (2) from the 3rd/4th gear synchronizer sleeve (3).
- Remove the synchronizer inserts (1) from the 3rd/4th gear synchronizer hub (2).
- 5th Gear Synchronizer
-
- Remove the 5th gear synchronizer hub (3) from the 5th gear synchronizer sleeve (2).
- Remove the synchronizer inserts (1) from the 5th gear synchronizer hub (3).
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all ...
Other materials:
Brake Pad Inspection
Warning: Refer to Brake Dust Warning.
Inspect the disc brake pads at regular intervals, or whenever the tire and
wheel assemblies are removed from the vehicle.
If replacement is necessary, always replace disc brake pads in axle sets.
Inspect both edges of the disc brake ...
Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover Cleaning Procedure
Clean the engine front cover sealing surface.
Warning: Wear safety glasses when using compressed air in
order to prevent eye injury.
Caution: To ensure proper engine lubrication, clean clogged
or contaminated oil g ...
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential
Ring Gear Removal (6T30)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front
Differential Ring Gear Removal
Callout
Component Name
1
Front Differential Carrier Baffle Bolts M6 x 25 (Qty: 2)
...
0.0063