Chevrolet Sonic Repair Manual: Synchronizers Disassemble
- 1st/2nd Gear Synchronizer
-
- Remove the 1st/2nd gear synchronizer hub (2) from the 1st/2nd gear synchronizer sleeve (3).
- Remove the synchronizer inserts (1) from the 1st/2nd gear synchronizer hub (2).
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Note:
When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.
- 3rd/4th Gear Synchronizer
-
- Remove the 3rd/4th gear synchronizer hub (2) from the 3rd/4th gear synchronizer sleeve (3).
- Remove the synchronizer inserts (1) from the 3rd/4th gear synchronizer hub (2).
- 5th Gear Synchronizer
-
- Remove the 5th gear synchronizer hub (3) from the 5th gear synchronizer sleeve (2).
- Remove the synchronizer inserts (1) from the 5th gear synchronizer hub (3).
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all ...
Other materials:
Brake Drum Surface and Wear Inspection
Special Tools
CH-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
With the brake drum removed, clean the brake shoe lining contact surface
of the brake drum with denatured alcohol or an equivalent approved brak ...
Secondary Air Injection Pump Removal
Disconnect the secondary air injection pump pipe (3). Refer to Plastic Collar
Quick Connect Fitting Service.
Remove the secondary air injection pump nut (2) and the 2 secondary air
injection pump bolts (4).
Remove the secondary air injection pump (1 ...
Intake Manifold Replacement
Special Tools
EN-34730?E1 Pressure Tester
EN-6015 Closure Plugs
For equivalent regional tools, refer to Special Tools
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the engine sight shield. ...
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