Chevrolet Sonic Repair Manual: Synchronizers Disassemble
- 1st/2nd Gear Synchronizer
-
- Remove the 1st/2nd gear synchronizer hub (2) from the 1st/2nd gear synchronizer sleeve (3).
- Remove the synchronizer inserts (1) from the 1st/2nd gear synchronizer hub (2).
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Note:
When servicing the synchronizers, retain them in the same order that they are removed. Keep the synchronizer components together and mark them to identify correct location.
- 3rd/4th Gear Synchronizer
-
- Remove the 3rd/4th gear synchronizer hub (2) from the 3rd/4th gear synchronizer sleeve (3).
- Remove the synchronizer inserts (1) from the 3rd/4th gear synchronizer hub (2).
- 5th Gear Synchronizer
-
- Remove the 5th gear synchronizer hub (3) from the 5th gear synchronizer sleeve (2).
- Remove the synchronizer inserts (1) from the 5th gear synchronizer hub (3).
Synchronizers Cleaning and Inspection
Note: When servicing the synchronizers, retain them in the order
that they are removed. Mark the parts to ensure the correct position for
inspection and assembly.
Clean all ...
Other materials:
Liftgate Window Replacement
Special Tools
BO-24402-A Glass Sealant Remover (Cold Knife)
BO-39032 Stationary Glass Removal Tool
Use an adhesive that is approved by GM
For equivalent regional tools, refer to Special Tools
Removal Procedure
Warning: Refer to Cracked Window Warning.
Note ...
Brake Assist System Description and Operation
System Component Description
The brake assist system consists of the following:
Brake Pedal
Receives, multiplies and transfers brake system input force from driver.
Brake Pedal Pushrod
Transfers multiplied input force received from the brake pedal to the
v ...
Turbocharger Cleaning and Inspection
Cleaning Procedure
Clean all sealing surfaces.
Clean all threads if necessary.
Inspection Procedure
Inspect the wastegate regulator mechanism (1) for functionality.
Inspect the turbine blades for damage or foreign material.
Inspect the t ...
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