Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Wheel Bearing and Hub Replacement (Disc Brake)

Chevrolet Sonic Repair Manual / Chassis / Brakes / Disc Brakes / Rear Wheel Bearing and Hub Replacement (Disc Brake)

Special Tools

EN–45059 Angle Meter

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

    Caution:

    Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible brake hose is still connected. Failure to support the caliper in this manner will cause the flexible brake hose to bear the weight of the caliper, which may cause damage to the brake hose and in turn may cause a brake fluid leak.

  3. Without disconnecting the hydraulic brake flex hose, remove and support the rear brake caliper and bracket as an assembly. Refer to Rear Brake Caliper Replacement.
  4. Remove the rear brake rotor. Refer to Rear Brake Rotor Replacement.


  5. Remove the wheel speed sensor bolt (1).
  6. Remove the wheel speed sensor (2).

  7. Remove and DISCARD the 4 wheel bearing/hub mounting bolts (1).

  8. Remove the wheel bearing/hub assembly (2) and rear brake shield (1) from the rear axle.
Installation Procedure

    Position the rear brake shield (1) and wheel bearing/hub assembly (2)
  1. Position the rear brake shield (1) and wheel bearing/hub assembly (2) in the rear axle.

  2. Caution:

    Refer to Fastener Caution.

  3. Install the 4 NEW wheel bearing/hub mounting bolts (1) and tighten a first pass to 58 Y (43 lb ft)

    . Tighten the bolts evenly, in a cross-pattern.



  4. Install the wheel speed sensor (2).
  5. Install the wheel speed sensor bolt (1) and tighten to 6 Y (53 lb in)

    .

  6. Install the brake rotor. Refer to Rear Brake Rotor Replacement.
  7. Install the brake caliper and bracket as an assembly. Refer to Rear Brake Caliper Replacement.
  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  9. Lower the vehicle.
Rear Disc Brake Mounting and Hardware Inspection
Warning: Refer to Brake Dust Warning. Caution: Support the brake caliper with heavy mechanic wire, or equivalent, whenever it is separated from its mount and the hydraulic flexible ...

Special Tools
Illustration Tool Number/Description CH-41013 J 41013 Rotor Resurfacing Kit CH-42450 ...

Other materials:

Repairs and Inspections Required After a Collision
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Vehicle, Engine and Transmission ID and VIN Location, Derivative and Usage
The vehicle identification number (VIN) plate is the legal identifier of the vehicle. The VIN plate is located on the upper left corner of the instrument panel (I/P) and can be seen through the windshield from the outside of the vehicle: Vehicle, Engine and Transmission ID and VIN Loca ...

Main Shaft Assemble (Gen 2)
Special Tools 3-0207944 Main Shaft Tapered Bearing Insert Tool For equivalent regional tools, refer to Special Tools. Install the 4th gear bearing assembly (1). in!i.l.i-if Note: The 3rd gear blocking ring lugs must be aligned with the 3rd/4th gear synchronizer ass ...

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