Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T30)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / 2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation
Callout	Component Name
1	2?E Clutch Piston Assembly Note: Position the 2?E piston air bleed and large slot toward the top of the case. DT-48271 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-48271 seal protector to ease installation of the piston. Special Tool DT-48271 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2?E Clutch Spring
3	2?E Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-48272 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

Piston, Connecting Rod, and Bearing Removal

Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the ...

2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation Callout Component Name 1 2?E Clutch Piston Assembly Note: Position the ...

Other materials:

Door Lock and Ignition Lock Folding Key Blade Removal and Installation
Special Tools BO-51098 Flip Key Blade Fixture For equivalent region tools, refer to Special Tools. Caution: Failure to properly support the Remote Keyless Entry (RKE) transmitter assembly while replacing the key blade may cause internal damage to the transmitter assembly. ...

Front Disc Brake Pads Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Note: Always replace disc brake pads in axle sets. Inspect the fluid level in the brake master cylinder reservoir. If the brake fluid level is midway between the maximum-full point and the minimum allowab ...

Heater Inlet Hose Replacement (LUV)
Heater Inlet Hose Replacement Callout Component Name Preliminary Procedures Drain the engine coolant. Refer to Cooling System Draining and Filling. Remove the charge air cooler outlet hose. Refer to Charge Air Cooler ...

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