Chevrolet Sonic Repair Manual: 2-6 Clutch Piston Installation (6T30)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Block / Cylinder Block / 2-6 Clutch Piston Installation (6T30)

2-6 Clutch Piston Installation
Callout	Component Name
1	2?E Clutch Piston Assembly Note: Position the 2?E piston air bleed and large slot toward the top of the case. DT-48271 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of the DT-48271 seal protector to ease installation of the piston. Special Tool DT-48271 Seal Protector For equivalent regional tools, refer to Special Tools.
2	2?E Clutch Spring
3	2?E Clutch Spring Retainer Caution: Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals. Note: Place the retainer on the 2-6 clutch spring and align the retainer opening with the largest gap in the case splines toward the bottom of the case. The retainer opening should be supported by a spline tooth of the case. Apply shop air to the clutch fluid feed hole in the case to verify proper piston operation. Special Tools DT-48272 Spring Installer DT-48056 Spring Compressor Bridge For equivalent regional tools, refer to Special Tools.

Piston, Connecting Rod, and Bearing Removal

Install the crankshaft balancer bolt. Set the pistons 1 and 4 to TDC in direction of engine rotation. Note: Note cylinder sequence. Mark the connecting rod with the ...

2-6 Clutch Piston Installation (6T40/45/50)

2-6 Clutch Piston Installation Callout Component Name 1 2?E Clutch Piston Assembly Note: Position the ...

Other materials:

Instrument Panel Fuse Block Access Hole Cover Replacement (With AAL)
Instrument Panel Fuse Block Access Hole Cover Replacement Callout Component Name 1 Instrument Panel Fuse Block Access Hole Cover Procedure Grasp the lower edge of the fuse block cover and pull outward disengaging ...

Plastic Collar Quick Connect Fitting Service
Removal Procedure Warning: Refer to Gasoline/Gasoline Vapors Warning. Note: There are several types of plastic collar fuel and evaporative emission quick connect fittings used on this vehicle. Bartholomew (1) Q Release (2) Squeeze to ...

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