Chevrolet Sonic Repair Manual: Piston, Connecting Rod, and Bearing Removal
- Install the crankshaft balancer bolt.
- Set the pistons 1 and 4 to TDC in direction of engine rotation.
- Mark the connecting rod with the connecting rod bearing cover (1).
- Remove the 4 connecting rod bearing caps bolts (2) of cylinder 1 and 4.
- Remove the connecting rod bearing caps (1) and the connecting rod bearing (3).
- Push the pistons 1 and 4 (1) out of the cylinder bore (2).
- Remove the pistons 1 and 4 (1).
- Turn crankshaft on crankshaft balancer through 180° in direction of rotation of engine.
- Mark the connecting rod with the connecting rod bearing cover (1).
- Remove the 4 connecting rod bearing caps bolts (2) of cylinder 2 and 3.
- Remove the connecting rod bearing caps (1) and the connecting rod bearing (3).
- Push the pistons 2 and 3 (1) out of the cylinder bore (2).
- Remove the pistons 2 and 3 (1).
- Remove the connecting rod bearing (1, 2).
- Check the components. Refer to Piston, Connecting Rod, and Bearing Cleaning and Inspection.
Note:
Note cylinder sequence.
Note:
The shear surfaces of the con-rod and the con-rod bearing cover form a unique fit and must not be swapped or damaged. Do not lay down on the shear surfaces.
Note:
Note cylinder sequence.
Note:
The shear surfaces of the con-rod and the con-rod bearing cover form a unique fit and must not be swapped or damaged. Do not lay down on the shear surfaces.
Note:
Observe correct fitting position, observe alignment.
Piston, Connecting Rod, and Bearing Installation
Special Tools
EN-470-B Angular Torque Wrench
For equivalent regional tools, refer to Special Tools.
Adjust the piston ring joints as follows:
Upper compression ring (1).
...
2-6 Clutch Piston Installation (6T30)
2-6 Clutch Piston Installation
Callout
Component Name
1
2?E Clutch Piston Assembly
Note:
Position the ...
Other materials:
Ignition Positions
The ignition switch has four different positions.
To shift out of P (Park), the ignition must be in ON/RUN and the regular brake
pedal applied.
1 (STOPPING THE ENGINE/LOCK/ OFF): When the vehicle is stopped, turn the ignition
switch to LOCK/ OFF to turn the engine off.
This position locks t ...
Liftgate Side Applique Replacement (Hatchback)
Liftgate Side Applique Replacement
Callout
Component Name
Preliminary Procedure
Open and support the rear liftgate assembly.
Remove the liftgate trim finish panel. Refer to Liftgate Trim Finish
Panel Replacement.
Disc ...
Brake Drum Refinishing
Special Tools
CH-41013 Rotor Resurfacing Kit
CH-42450-A Wheel Hub Resurfacing Kit
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
The brake drums do not require refinishing as part of routine brake system
service. Do not refinis ...
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