Chevrolet Sonic Repair Manual: Air Conditioning (AC) Refrigerant Filter Replacement
Special Tools
GE 39400-A Halogen Leak Detector
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
- Remove the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.
- Remove the air conditioning receiver and dehydrator plug (4).
- Remove and discard the sealing washers (3).
- Remove the refrigerant filter (2) from the condenser (1).
Note:
Cap all A/C components immediately to prevent system contamination.
- Installation Procedure
-
- Uncap A/C components.
- Install new sealing washers (3). Refer to Air Conditioning O-Ring Seal Replacement.
- Install the refrigerant filter (2) into the air conditioning condenser (1).
- Install the air conditioning receiver and dehydrator plug (4).
- Install the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.
- Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
- Leak test the fittings using the GE 39400-A detector .
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LUV)
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
Callout
Component Name
1
Air Conditioning Refrigerant Pre ...
Air Conditioning Clutch Assembly Replacement (LDE/LUW/LWE)
Air Conditioning Clutch Assembly Replacement
Callout
Component Name
Preliminary Procedure
Remove the air conditioning compresso ...
Other materials:
Front Side Door Lock Cylinder Rod Replacement
Front Side Door Lock Cylinder Rod Replacement
Callout
Component Name
Preliminary Procedure
Remove the rear side door window rear guide. Refer to Rear Side
Door Window Rear Guide Replacement.
Remove the rear side door lock ...
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential
Ring Gear Removal (6T40/45)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front
Differential Ring Gear Removal
Callout
Component Name
1
Front Differential Carrier Baffle Bolts M6 x 25 (Qty: 2)
...
Fuel Pump Control Module Programming and Setup
The fuel pump control module must be programmed with the proper calibration software.
The module stores and utilizes this information however if it is not properly configured
with the correct calibration software, the fuel pump control module will not control
all of the vehicle features proper ...
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