Chevrolet Sonic Repair Manual: Air Conditioning (AC) Refrigerant Filter Replacement
Special Tools
GE 39400-A Halogen Leak Detector
For equivalent regional tools, refer to Special Tools.
- Removal Procedure
-
- Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
- Remove the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.
- Remove the air conditioning receiver and dehydrator plug (4).
- Remove and discard the sealing washers (3).
- Remove the refrigerant filter (2) from the condenser (1).
Note:
Cap all A/C components immediately to prevent system contamination.
- Installation Procedure
-
- Uncap A/C components.
- Install new sealing washers (3). Refer to Air Conditioning O-Ring Seal Replacement.
- Install the refrigerant filter (2) into the air conditioning condenser (1).
- Install the air conditioning receiver and dehydrator plug (4).
- Install the air conditioning condenser. Refer to Air Conditioning Condenser Replacement.
- Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
- Leak test the fittings using the GE 39400-A detector .
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement (LUV)
Air Conditioning (A/C) Refrigerant Pressure Sensor Replacement
Callout
Component Name
1
Air Conditioning Refrigerant Pre ...
Air Conditioning Clutch Assembly Replacement (LDE/LUW/LWE)
Air Conditioning Clutch Assembly Replacement
Callout
Component Name
Preliminary Procedure
Remove the air conditioning compresso ...
Other materials:
How to Add Coolant to the Coolant Surge Tank
Caution
This vehicle has a specific coolant fill procedure. Failure to follow this
procedure could cause the engine to overheat and be severely damaged.
If no problem is found, check to see if coolant is visible in the coolant surge
tank. If coolant is visible but the coolant level is not at t ...
Engine Flywheel Installation
Special Tools
EN-652 Flywheel Holder
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the thread in the crankshaft.
Install the crankshaft position reluctor ring (1).
Install the flywheel (2).
Install the EN-652 ...
Fluid Passages (Gen 1)
Figure 1:
Case - Control Valve Body Side (Left)
Figure 2:
Case - Pump Side (Back)
Figure 3:
Control Valve Body - Case Side (Left)
Figure 4:
Control Valve Body - Channel Plate Side (Right
- No Valves)
Figure 5:
Pump Body - Pump Cove ...
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