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Chevrolet Sonic Repair Manual: Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)

Removal Procedure
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Disconnect the A/C refrigerant pressure sensor electrical connector.

  3. Remove air conditioning compressor and condenser hose nut (1).
  4. Remove air conditioning compressor and condenser hose (2) from A/C condenser.

  5. Remove A/C compressor and condenser hose bolts (1).
  6. Remove A/C compressor and condenser hose (2) from A/C compressor.

  7. Remove air conditioning compressor and condenser hose nut (1).
  8. Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
  9. Remove air conditioning compressor and condenser hose from the vehicle.
Installation Procedure

    Note:

    Use NEW system seals. Refer to Air Conditioning System Seal Replacement.

  1. Install air conditioning compressor and condenser hose.

    2. Caution:

    Refer to Fastener Caution.

  2. Install air conditioning compressor and condenser hose (2) to the refrigerant hose.
  3. Install air conditioning compressor and condenser hose nut (1). Tighten nut to 22 Y (16 lb ft)

    .



  4. Install air conditioning compressor and condenser hose (2) to the A/C compressor.
  5. Install air conditioning compressor and condenser hose bolts (1). Tighten bolt to 22 Y (16 lb ft)

    .



  6. Install air conditioning compressor and condenser hose (2) to the A/C condenser.
  7. Install air conditioning compressor and condenser hose nut (1). Tighten nut to 22 Y (16 lb ft)

    .

  8. Connect the A/C refrigerant pressure sensor electrical connector.
  9. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Air Conditioning Compressor Replacement (LUV)
Air Conditioning Compressor Replacement Callout Component Name Preliminary Procedure Recover the refrigerant. Refer to Refrigerant ...

Air Conditioning Compressor and Condenser Hose Replacement (LUV)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the drivetrain and front suspension frame skid plate if equipped. Refer to Drive ...

Other materials:

Body Side Upper Front Applique Replacement
Body Side Upper Front Applique Replacement Callout Component Name Caution: Refer to Exterior Trim Emblem Removal Caution. Preliminary Procedure Open either the left front or right front door in order to access ...

Rear Seat Cushion Cover and Pad Replacement
Rear Seat Cushion Cover and Pad Replacement Callout Component Name Preliminary Procedure Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and Installation 1 Rear Seat Cushion Cov ...

Drive Belt Removal
Special Tools EN-955 Locking Pins EN-48488 Holding Wrench For equivalent regional tools, refer to Special Tools. Install EN-48488 wrench (1) to the drive belt tensioner. Note: The drive belt tensioner must always be in a pre-tensioned state. Move the dri ...

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