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Chevrolet Sonic Repair Manual: Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)

Chevrolet Sonic Repair Manual / HVAC / Cooling / Air Conditioning Compressor and Condenser Hose Replacement (LDE/LWE)

Removal Procedure
  1. Recover the refrigerant. Refer to Refrigerant Recovery and Recharging.
  2. Disconnect the A/C refrigerant pressure sensor electrical connector.

  3. Remove air conditioning compressor and condenser hose nut (1).
  4. Remove air conditioning compressor and condenser hose (2) from A/C condenser.

  5. Remove A/C compressor and condenser hose bolts (1).
  6. Remove A/C compressor and condenser hose (2) from A/C compressor.

  7. Remove air conditioning compressor and condenser hose nut (1).
  8. Remove air conditioning compressor and condenser hose (2) from refrigerant hose.
  9. Remove air conditioning compressor and condenser hose from the vehicle.
Installation Procedure

    Note:

    Use NEW system seals. Refer to Air Conditioning System Seal Replacement.

  1. Install air conditioning compressor and condenser hose.

    2. Caution:

    Refer to Fastener Caution.

  2. Install air conditioning compressor and condenser hose (2) to the refrigerant hose.
  3. Install air conditioning compressor and condenser hose nut (1). Tighten nut to 22 Y (16 lb ft)

    .



  4. Install air conditioning compressor and condenser hose (2) to the A/C compressor.
  5. Install air conditioning compressor and condenser hose bolts (1). Tighten bolt to 22 Y (16 lb ft)

    .



  6. Install air conditioning compressor and condenser hose (2) to the A/C condenser.
  7. Install air conditioning compressor and condenser hose nut (1). Tighten nut to 22 Y (16 lb ft)

    .

  8. Connect the A/C refrigerant pressure sensor electrical connector.
  9. Evacuate and charge the refrigerant system. Refer to Refrigerant Recovery and Recharging.
Air Conditioning Compressor Replacement (LUV)
Air Conditioning Compressor Replacement Callout Component Name Preliminary Procedure Recover the refrigerant. Refer to Refrigerant ...

Air Conditioning Compressor and Condenser Hose Replacement (LUV)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Recovery and Recharging. Remove the drivetrain and front suspension frame skid plate if equipped. Refer to Drive ...

Other materials:

Hood Adjustment
Hood Adjustment Callout Component Name 1 Hood Caution: Refer to Fastener Caution. Procedure Loosen the 4 hood hinge nuts. Adjust the hood in order to obtain an even gap on both sides between ...

Front Wheel Drive Intermediate Shaft Replacement
Front Wheel Drive Intermediate Shaft Replacement Callout Component Name Preliminary Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel drive shaft assembly from the vehicle ...

Intake Manifold Assemble (1.8L LUW and LWE)
Install the 4 NEW multiport fuel injector seals (4). Install the multiport fuel injection fuel rail (2) and the fuel injectors (3) to the intake manifold (5). Caution: Refer to  Fastener Caution. Install the 2 multiport fuel in ...

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