Chevrolet Sonic Repair Manual: Basecoat/Clearcoat Paint Systems
Warning:
Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear.
All paint finish repairs of rigid exterior surfaces must meet GM standards. Refer to the latest revision of the GM Approved Refinish Materials book to identify the paint systems you may use that have been engineered to meet GM standards. The GM Approved Refinish Materials book supplies all approved products, including volatile organic compound (VOC) compliant regulations recommended by the individual manufacturer, and detailed procedures for materials used in their paint system.
The latest revision of the GM Approved Refinish Materials booklet is located on the Genuine GM Parts website at www.genuinegmparts.com.
Anti-Corrosion Treatment and Repair (Base)
Warning: When applying sound deadeners, or anti-corrosion materials
due care and preventative measures must be exercised to prevent any material
from being sprayed into door and quarter panel ...
Body Panel Paint Protector Replacement (VGC)
The paint protective film and vehicle surface temperature should be 13?€“32?°C
(55?€“90?°F) for best results.
Automatic car washes should be avoided for at least 24?€‰hours afte ...
Other materials:
Front Fender Replacement
Front Fender Replacement
Callout
Component Name
Preliminary Procedures
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Remove the headlamp. Refer to Headlamp Replacement.
Remove the front whe ...
Body Lock Pillar Upper Trim Panel Replacement (Sedan)
Body Lock Pillar Upper Trim Panel Replacement
Callout
Component Name
Preliminary Procedure
Disable the SIR system. Refer to SIR Disabling and Enabling.
Remove the body side trim panel. Refer to Body Side Trim Panel Replace ...
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential
Ring Gear Installation (6T40/45)
Transmission Fluid Pump, Front Differential Carrier Baffle, and Front
Differential Ring Gear Installation
Callout
Component Name
1
Torque Converter and Differential Housing Seal
2
Fluid Pu ...
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