Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Basecoat/Clearcoat Paint Systems

Chevrolet Sonic Repair Manual / Body / Body Exterior / Emblems/Decals/Paint / Basecoat/Clearcoat Paint Systems

Warning:

Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear.

All paint finish repairs of rigid exterior surfaces must meet GM standards. Refer to the latest revision of the GM Approved Refinish Materials book to identify the paint systems you may use that have been engineered to meet GM standards. The GM Approved Refinish Materials book supplies all approved products, including volatile organic compound (VOC) compliant regulations recommended by the individual manufacturer, and detailed procedures for materials used in their paint system.

The latest revision of the GM Approved Refinish Materials booklet is located on the Genuine GM Parts website at www.genuinegmparts.com.

Anti-Corrosion Treatment and Repair (Base)
Warning: When applying sound deadeners, or anti-corrosion materials due care and preventative measures must be exercised to prevent any material from being sprayed into door and quarter panel ...

Body Panel Paint Protector Replacement (VGC)
The paint protective film and vehicle surface temperature should be 13?€“32?°C (55?€“90?°F) for best results. Automatic car washes should be avoided for at least 24?€‰hours afte ...

Other materials:

Water Pump Replacement (LUW)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the water pump pulley. Refer to Water Pump Pulley Replacement. Remove the 5 water pump bolts (2). Remove the water pump (1). Insta ...

Camshaft Position Actuator Solenoid Valve Installation
Caution: The camshaft position actuator solenoid valves must be kept parallel to the engine front cover during removal and installation. The camshaft position actuator solenoid valves can be damaged if they become wedged or stuck during this process. Install the 2̴ ...

Main Shaft Disassemble (Gen 1)
Table 1: 1st Gear Removal Table 2: 1st Gear Blocking Rings Removal Table 3: 1st and 2nd Gear Synchronizer Hub Retaining Ring Removal Table 4: 1st and 2nd Gear Synchronizer Hub and 2nd Gear Removal Table 5: 2nd Gear Bearing Remova ...

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