Chevrolet Sonic Repair Manual: Basecoat/Clearcoat Paint Systems
Warning:
Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear.
All paint finish repairs of rigid exterior surfaces must meet GM standards. Refer to the latest revision of the GM Approved Refinish Materials book to identify the paint systems you may use that have been engineered to meet GM standards. The GM Approved Refinish Materials book supplies all approved products, including volatile organic compound (VOC) compliant regulations recommended by the individual manufacturer, and detailed procedures for materials used in their paint system.
The latest revision of the GM Approved Refinish Materials booklet is located on the Genuine GM Parts website at www.genuinegmparts.com.
Anti-Corrosion Treatment and Repair (Base)
Warning: When applying sound deadeners, or anti-corrosion materials
due care and preventative measures must be exercised to prevent any material
from being sprayed into door and quarter panel ...
Body Panel Paint Protector Replacement (VGC)
The paint protective film and vehicle surface temperature should be 13?€“32?°C
(55?€“90?°F) for best results.
Automatic car washes should be avoided for at least 24?€‰hours afte ...
Other materials:
Sunroof Actuator Motor Replacement
Sunroof Actuator Motor Replacement
Callout
Component Name
Preliminary Procedure
Remove the dome lamp bezel. Refer to Dome Lamp Bezel Replacement.
1
Sunroof Actuator Motor Screw (Qty:?€‰3)
...
Secondary Air Injection Pump Removal
Disconnect the secondary air injection pump pipe (3). Refer to Plastic Collar
Quick Connect Fitting Service.
Remove the secondary air injection pump nut (2) and the 2 secondary air
injection pump bolts (4).
Remove the secondary air injection pump (1 ...
Main Shaft Assemble (Gen 1)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
Note: The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer assembly groov ...
0.0077