Chevrolet Sonic Repair Manual: Brake Rotor Thickness Measurement
Warning:
Refer to Brake Dust Warning.
- If the inboard friction surface of the brake rotor is not accessible, reposition and support the caliper with the brake pads. Refer to Front Disc Brake Pads Replacement.
- Clean the friction surfaces of the brake rotor with denatured alcohol, or an equivalent approved brake cleaner.
- Using a micrometer (1) calibrated in thousandths-of-a-millimeter, or ten-thousandths-of-an-inch,
measure and record the thickness of the brake rotor at four or more points,
evenly spaced around the brake rotor.
Make sure that the measurements are only taken within the friction surfaces and that the micrometer is positioned the same distance from the outer edge of the brake rotor, about 13 mm (1/2 in), for each measurement.
- Compare the lowest thickness measurement recorded to the specifications. Refer to Disc Brake Component Specifications.
- If the lowest thickness measurement of the brake rotor is above the minimum allowable thickness after refinishing specification, the brake rotor may be able to be refinished, depending upon surface and wear conditions which may be present.
- If the lowest thickness measurement of the brake rotor is at or below the discard thickness specification, the brake rotor requires replacement.
Brake Rotor Surface and Wear Inspection
Warning: Refer to Brake Dust Warning.
If the inboard friction surface of the brake rotor is not accessible, reposition
and support the caliper with the brake pads. Refer to Front Disc Bra ...
Brake Rotor Thickness Variation Measurement
Warning: Refer to Brake Dust Warning.
Note: Any disc brake rotor that exhibits thickness variation exceeding
the maximum acceptable level must be refinished or replaced. Thickness variati ...
Other materials:
Parking
If the vehicle has a manual transmission, before getting out of the vehicle,
move the shift lever into R (Reverse) if parking on a downhill slope. On a level
surface or an uphill slope, use 1 (First) gear. Firmly apply the parking brake.
Turn the wheels toward the curb for a downhill slope, or ...
Front End Upper Tie Bar Replacement
Front End Upper Tie Bar Replacement
Callout
Component Name
Preliminary Procedures
Disable the SIR system. Refer to SIR Disabling and Enabling.
Remove the front fascia. Refer to Front Bumper Fascia Replacement.
Rem ...
Hood Adjustment
Hood Adjustment
Callout
Component Name
1
Hood
Caution: Refer to Fastener Caution.
Procedure
Loosen the 4 hood hinge nuts.
Adjust the hood in order to obtain an even gap on both sides between
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