Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Control Valve Body Replacement



Control Valve Body Replacement

Callout

Component Name

Preliminary Procedure

Remove the control solenoid valve and transmission control module assembly. Refer to Control Solenoid Valve and Transmission Control Module Assembly Replacement.

1

Fluid Level Control Valve

2

Fluid Level Control Valve Gasket

Procedure

DISCARD the Gasket. Use a NEW gasket ONLY.

3

Control Valve Body Bolt M6 x 60 (Qty: 9)

Caution:

Refer to Fastener Caution.

Tip:

Tighten in specified sequence.

Tighten


11 Y (97 lb in)

4

Control Valve Body Bolt M6 x 53 (Qty: 2)

Tip:

Tighten in specified sequence.

Tighten


11 Y (97 lb in)

5

Control Valve Body Assembly

Procedure

  1. After repairs, refer to Control Module References for programming and set up procedures.
  2. Perform the transmission adaptive values learn. Refer to Transmission Adaptive Values Learn.

6

Control Valve Body Spacer Plate Assembly

7

Manual Shaft Detent Spring Bolt M6 x 16 (Qty: 1)

Tighten


12 Y (106 lb in)

8

Manual Shaft Detent Lever Spring Assembly

9

1-2-3-4 Clutch Fluid Passage Seal

Tip:

Discard the seal. It is not reusable.

10

Low/Reverse Clutch Fluid Passage Seal

Tip:

Discard the seal. It is not reusable.

Control Valve Body Cover Replacement
Removal Procedure Disconnect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jac ...

Flywheel/Flexplate
...

Other materials:

Special Tools
Illustration Tool Number/ Description CH 41013 J 41013 Rotor Resurfacing kit CH 42450–A J 42450–A Wheel Hub Resurfacing Kit ...

Separating Parts
Note: Disassembly of the piston, press fit design piston pin, and connecting rod may create scoring or damage to the piston pin and piston pin bore. If the piston, pin, and connecting rod have been disassembled, replace the components as an assembly. Many internal engine co ...

Definitions and Abbreviations
Throttle Positions Engine Braking A condition where the engine is used to slow the vehicle by manually downshifting during a zero throttle coastdown. Full Throttle Downshift A quick apply of the accelerator pedal to its full travel, forcing a downshift. ...

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