Chevrolet Sonic Repair Manual: Crankshaft Balancer Installation
Special Tools
- EN-470–B Angular Torque Wrench
- EN-956?E Extension
- EN-49979 Crankshaft Shock Mount Retainer
For equivalent regional tools, refer to Special Tools.
- Install the crankshaft balancer by carefully pressing into position.
- Measure the distance a
between the crankshaft balancer (2) and the engine front cover (1). The distance a
should be 5.5 mm (0.21654 in).
- Install a NEW crankshaft balancer bolt.
- Tighten the crankshaft balancer bolt (4) while holding the crankshaft balancer (3) with EN-49979 retainer (1) and EN-956?E extension (2) in the following order:
- Tighten the crankshaft balancer bolt to 150 Y (111 lb ft)
.
- Tighten the crankshaft balancer bolt to an additional 45 degrees
, using EN-470–B wrench.
Note:
The crankshaft balancer flange must fit to the hexagon of the oil pump rotor (2) and to the two-flat of the crankshaft (1).
Note:
Never re-use the crankshaft balancer bolt.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Crankshaft Sprocket Replacement
Crankshaft Sprocket Replacement
Callout
Component Name
Preliminary Procedure
Remove the timing belt. Refer to Timing Belt Repla ...
Crankshaft Balancer Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install the EN-652 holder (1). Lock the flywheel (2) or the automatic
transmis ...
Other materials:
Cigarette Lighter Receptacle Replacement
Special Tools
EL-42059 Cigar Lighter Socket Remover .
For equivalent regional tools. Refer to Special Tools
Removal Procedure
Remove the auxiliary power outlet fuse from the fuse block.
Remove the receptacle:
Look into the receptacle(2). There are two 3?€‰m ...
Secondary Air Injection Pump Pipe Replacement
Secondary Air Injection Pump Pipe Replacement
Callout
Component Name
1
Hose Retainer (QTY:2)
Note: Squeeze the retainer on opposite sides to release.
2
Secondary Air Injection ...
Gears Cleaning and Inspection (Gen 2)
Gears
Warning: Wear safety glasses to avoid injury when using compressed
air or any cleaning solvent. Bodily injury may occur if fumes are inhaled
or if skin is exposed to chemicals.
Clean the following gears in a suitable solvent and
air dry all the p ...
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