Chevrolet Sonic Repair Manual: Crankshaft Balancer Installation
Special Tools
- EN-470–B Angular Torque Wrench
- EN-956?E Extension
- EN-49979 Crankshaft Shock Mount Retainer
For equivalent regional tools, refer to Special Tools.
- Install the crankshaft balancer by carefully pressing into position.
- Measure the distance a
between the crankshaft balancer (2) and the engine front cover (1). The distance a
should be 5.5 mm (0.21654 in).
- Install a NEW crankshaft balancer bolt.
- Tighten the crankshaft balancer bolt (4) while holding the crankshaft balancer (3) with EN-49979 retainer (1) and EN-956?E extension (2) in the following order:
- Tighten the crankshaft balancer bolt to 150 Y (111 lb ft)
.
- Tighten the crankshaft balancer bolt to an additional 45 degrees
, using EN-470–B wrench.
Note:
The crankshaft balancer flange must fit to the hexagon of the oil pump rotor (2) and to the two-flat of the crankshaft (1).
Note:
Never re-use the crankshaft balancer bolt.
Caution:
Refer to Fastener Caution.
Caution:
Refer to Torque-to-Yield Fastener Caution.
Crankshaft Sprocket Replacement
Crankshaft Sprocket Replacement
Callout
Component Name
Preliminary Procedure
Remove the timing belt. Refer to Timing Belt Repla ...
Crankshaft Balancer Removal
Special Tools
EN-652 Flywheel Holder
For equivalent regional tools, refer to Special Tools.
Install the EN-652 holder (1). Lock the flywheel (2) or the automatic
transmis ...
Other materials:
Communication Interface Module Battery Replacement
Communication Interface Module Battery Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel lower compartment. Refer to
Instrument Panel Lower Compartment Replacement
1
...
Door Lock and Ignition Lock Folding and Non-Folding Key Cutting
High Security keys are available from the service parts system.
Obtain the key code from the security card or from the GM Dealer World, Parts,
Key Code Look Up system.
If you have the key code and access to a Triax-E., BD Laser or other code key
cutting machine from the GM Dealer Equipment C ...
Water Outlet Installation
Clean the sealing surfaces.
Install the water outlet (2) and a NEW water outlet seal ring (1).
Caution: Refer to Fastener Caution.
Install the 3 water outlet bolts (3) and tighten to 8 Y (71 lb in).
...
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