Chevrolet Sonic Repair Manual: Cylinder Head Disassemble
Special Tools
- EN-840 Pliers/Remover
- EN-8062 Valve Spring Compressor
- EN-8062-5 Adapter
- EN-50717-2 Compressor Assembly of EN-50717 Kit
For equivalent regional tools, refer to Special Tools.
- Install the EN-50717?E assembly (1) to the EN-8062 compressor
(4).
- Install the EN-8062?E adapter (3) to the EN-8062 compressor.
- Install the compressor assembly to the cylinder head, so that the adapter (5)
of the EN-50717?E assembly (1) contacts the valve spring retainer properly
and the EN-8062?E adapter (3) contacts the valve disc (2). Prefix the
EN-8062 compressor (4).
Warning:
Valve springs can be tightly compressed. Use care when
removing the retainers and plugs. Personal injury could result.
- Apply pressure to the EN-50717?E assembly to push down the vale spring
retainer (1) and compress the valve spring (3) until the valve keys (2) are
free from tension. Carefully remove the valve keys.
- Slowly and carefully loosen the EN-50717?E assembly until the valve
spring is entirely expanded.
- Remove the compressor assembly from the cylinder head.
- Remove the valve spring retainer (1) and the valve spring (3).
- Remove and DISCARD the valve stem oil seal (4), using the EN-840
pliers (2).
- Remove the valve (5).
Note:
Ensure that the valve train components are kept together
and identified in order for proper installation in their original position.
- Repeat the procedure with the remaining valves.
- In case of re-using the cylinder head, refer to Cylinder Head Cleaning and
Inspection.
Valve Cleaning and Inspection
Warning: Bodily injury may occur if the cleaning solvent is
inhaled or exposed to the skin.
Note: Do not scratch the valve ste ...
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces.
Inspect for plane surface.
Cylinder block, cylinder h ...
Other materials:
SIR Warning
Warning: This vehicle is equipped with a Supplemental Inflatable Restraint
(SIR) System. Failure to follow the correct procedure could cause the following
conditions:
Air bag deployment
Personal injury
Unnecessary SIR system repairs
In order to avoid the above conditions, ...
Intake Manifold Installation (1.6L LDE)
Clean the sealing surfaces.
Insert the NEW gasket.
Caution: Refer to Fastener Caution.
Install the intake manifold (2) and the 7 intake manifold bolts (1) and
tighten to 20 Y (15 lb ft).
Install the intake manifold supp ...
Charge Air Cooler Outlet Air Hose Replacement
Removal Procedure
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Loosen the clamp (1) at the charge air cooler outlet pipe (2) to throttle
body (3).
Disconnect the intake air pressure and temperature sensor harness connect ...
В© 2014-2025 Copyright www.csmans.com

0.0065