Chevrolet Sonic Repair Manual: Cylinder Head Disassemble
Special Tools
- EN-840 Pliers/Remover
- EN-8062 Valve Spring Compressor
- EN-8062-5 Adapter
- EN-50717-2 Compressor Assembly of EN-50717 Kit
For equivalent regional tools, refer to Special Tools.
- Install the EN-50717?E assembly (1) to the EN-8062 compressor (4).
- Install the EN-8062?E adapter (3) to the EN-8062 compressor.
- Install the compressor assembly to the cylinder head, so that the adapter (5) of the EN-50717?E assembly (1) contacts the valve spring retainer properly and the EN-8062?E adapter (3) contacts the valve disc (2). Prefix the EN-8062 compressor (4).
- Apply pressure to the EN-50717?E assembly to push down the vale spring retainer (1) and compress the valve spring (3) until the valve keys (2) are free from tension. Carefully remove the valve keys.
- Slowly and carefully loosen the EN-50717?E assembly until the valve spring is entirely expanded.
- Remove the compressor assembly from the cylinder head.
- Remove the valve spring retainer (1) and the valve spring (3).
- Remove and DISCARD the valve stem oil seal (4), using the EN-840 pliers (2).
- Remove the valve (5).
- Repeat the procedure with the remaining valves.
- In case of re-using the cylinder head, refer to Cylinder Head Cleaning and Inspection.
Warning:
Valve springs can be tightly compressed. Use care when removing the retainers and plugs. Personal injury could result.
Note:
Ensure that the valve train components are kept together and identified in order for proper installation in their original position.
Cylinder Head Cleaning and Inspection
Valve Cleaning and Inspection
Warning: Bodily injury may occur if the cleaning solvent is
inhaled or exposed to the skin.
Note: Do not scratch the valve ste ...
Cylinder Head Installation
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces.
Inspect for plane surface.
Cylinder block, cylinder h ...
Other materials:
Timing Belt Upper Front Cover Replacement
Timing Belt Upper Front Cover Replacement
Callout
Component Name
1
Timing Belt Upper Front Cover Fastener (Qty: 2)
Caution: Refer to Fastener Caution.
Tighten
6 Y (53 lb in)
...
Fuel Tank Filler Pipe Replacement
Removal Procedure
Remove the bracket fastener (1).
Lift and support the vehicle. Refer to
Lifting and Jacking the Vehicle.
Remove the fuel tank filler pipe bracket fastener (1).
Disconnect the vent hose (2). Refer to
Plastic Collar ...
Heated Oxygen Sensor Replacement - Sensor 1
Heated Oxygen Sensor Replacement - Sensor 1
Callout
Component Name
Warning: In order to avoid being burned, do not service the
exhaust system while it is still hot. Service the system when it is
cool.
Prelimi ...
0.0065