Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Cylinder Head Installation

Special Tools

EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

  1. Clean the sealing surfaces.
  2. Inspect for plane surface.
  • Install the cylinder head gasket.
  • Install the cylinder head.

  • Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

    Note:

    Note the correct tightening sequence.

  • Install NEW cylinder head bolts.
  • Tighten the bolts (1) in 5 passes. Use the EN-45059 sensor kit :
  • Cylinder Head Disassemble
    Special Tools EN-840 Pliers/Remover EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tool ...

    Cylinder Head Removal
    Loosen the 12 cylinder head bolts in the sequence as shown. Use the following procedure: Loosen the cylinder head bolts 90 degrees. Loosen the cylinder head bolts 180& ...

    Other materials:

    Parking Brake Cable Replacement (Drum Brake)
    Removal Procedure Remove the front floor console. Refer to Front Floor Console Replacement. Ensure that the parking brake lever is in the fully released position. Using ONLY HAND TOOLS, remove the adjusting nut (1) from the end of the front park bra ...

    Air Conditioning Compressor Bracket Installation
    Install the air conditioning compressor bracket (2). Caution: Refer to Fastener Caution. Install the 3 air conditioning compressor bracket bolts (1) and tighten to  22 Y (16 lb ft). ...

    Engine Cover Replacement
    Engine Cover Replacement Callout Component Name 1 Engine Cover Procedure Use a suitable tool to first unclip the front of the cover, then rotate the cover backward and pull upward to remove. ...

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