Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Cylinder Head Installation

Special Tools

EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

  1. Clean the sealing surfaces.
  2. Inspect for plane surface.
  • Install the cylinder head gasket.
  • Install the cylinder head.

  • Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

    Note:

    Note the correct tightening sequence.

  • Install NEW cylinder head bolts.
  • Tighten the bolts (1) in 5 passes. Use the EN-45059 sensor kit :
  • Cylinder Head Disassemble
    Special Tools EN-840 Pliers/Remover EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tool ...

    Cylinder Head Removal
    Loosen the 12 cylinder head bolts in the sequence as shown. Use the following procedure: Loosen the cylinder head bolts 90 degrees. Loosen the cylinder head bolts 180& ...

    Other materials:

    Automatic Transmission
    Move the shift lever to P (Park) or N (Neutral). The engine will not start in any other position. To restart the engine when the vehicle is already moving, use N (Neutral) only. Caution Do not try to shift to P (Park) if the vehicle is moving. If you do, you could damage the transmission. Sh ...

    Front Side Door Lock Cylinder Rod Replacement
    Front Side Door Lock Cylinder Rod Replacement Callout Component Name Preliminary Procedure Remove the rear side door window rear guide. Refer to Rear Side Door Window Rear Guide Replacement. Remove the rear side door lock ...

    Fuel Tank Filler Pipe Replacement
    Removal Procedure Remove the bracket fastener (1). Lift and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the fuel tank filler pipe bracket fastener (1). Disconnect the vent hose (2). Refer to Plastic Collar Quick C ...

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