Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Cylinder Head Installation

Special Tools

EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

  1. Clean the sealing surfaces.
  2. Inspect for plane surface.
  • Install the cylinder head gasket.
  • Install the cylinder head.

  • Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

    Note:

    Note the correct tightening sequence.

  • Install NEW cylinder head bolts.
  • Tighten the bolts (1) in 5 passes. Use the EN-45059 sensor kit :
  • Cylinder Head Disassemble
    Special Tools EN-840 Pliers/Remover EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tool ...

    Cylinder Head Removal
    Loosen the 12 cylinder head bolts in the sequence as shown. Use the following procedure: Loosen the cylinder head bolts 90 degrees. Loosen the cylinder head bolts 180& ...

    Other materials:

    Rear Wiper/Washer System Description and Operation
    The rear window wiper motor is located inside the hatchback door and is directly connected to the rear window wiper. Ignition voltage is supplied to the rear wiper motor through the wiper switch. The hatchback rear window washer systems equipped with a separate washer fluid pump, hose, and noz ...

    Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal (6T40/45)
    Transmission Fluid Pump, Front Differential Carrier Baffle, and Front Differential Ring Gear Removal Callout Component Name 1 Front Differential Carrier Baffle Bolts M6 x 25 (Qty: 2) ...

    Air Cleaner Element Replacement
    Removal Procedure Disconnect mass air flow sensor wiring harness plug (2) from mass air flow sensor (3). Unclip mass air flow sensor wiring harness retainer clip from air cleaner housing (1). Remove the air cleaner outlet duct clamp̴ ...

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