Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Cylinder Head Installation

Special Tools

EN-45059 Torque Angle Sensor Kit

For equivalent regional tools, refer to Special Tools.

  1. Clean the sealing surfaces.
  2. Inspect for plane surface.
  • Install the cylinder head gasket.
  • Install the cylinder head.

  • Caution:

    Refer to Fastener Caution.

    Caution:

    Refer to Torque-to-Yield Fastener Caution.

    Note:

    Note the correct tightening sequence.

  • Install NEW cylinder head bolts.
  • Tighten the bolts (1) in 5 passes. Use the EN-45059 sensor kit :
  • Cylinder Head Disassemble
    Special Tools EN-840 Pliers/Remover EN-8062 Valve Spring Compressor EN-8062-5 Adapter EN-50717-2 Compressor Assembly of EN-50717 Kit For equivalent regional tools, refer to Special Tool ...

    Cylinder Head Removal
    Loosen the 12 cylinder head bolts in the sequence as shown. Use the following procedure: Loosen the cylinder head bolts 90 degrees. Loosen the cylinder head bolts 180& ...

    Other materials:

    Rear Window Defogger Description and Operation
    Rear Window Defogger System Components The rear window defogger system consist of the following components: The HVAC control module The body control module (BCM) The rear defogger relay The rear window grid Driver outside rearview mirror Passenger outside rearview mirro ...

    Camshaft Position Actuator Solenoid Valve Installation
    Caution: The camshaft position actuator solenoid valves must be kept parallel to the engine front cover during removal and installation. The camshaft position actuator solenoid valves can be damaged if they become wedged or stuck during this process. Install the 2̴ ...

    Clutch Master Cylinder Reservoir Hose Replacement
    Removal Procedure Note: Before disconnecting the reservoir tank hose, remove the clutch/brake fluid from the reservoir tank. Remove the clutch master cylinder reservoir hose (1) from the reservoir tank. Remove the clutch master cylinder reservoir ...

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