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Chevrolet Sonic Repair Manual: Engine Front Cover and Oil Pump Disassemble

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Lubrication / Oil Pump / Engine Front Cover and Oil Pump Disassemble

Engine Front Cover Disassemble

    Remove the intake camshaft position sensor bolt (1).
  1. Remove the intake camshaft position sensor bolt (1).
  2. Remove the intake camshaft position sensor (2) and the seal ring (3).
  3. Remove the exhaust camshaft position sensor bolt (6).
  4. Remove the exhaust camshaft position sensor (5) and the seal ring (4).
  5. Remove the oil pressure relief valve (7, 8 and 9)
  6. Remove the crankshaft front oil seal (10).
Oil Pump Removal

    Remove the 8 oil pump cover bolts (1).
  1. Remove the 8 oil pump cover bolts (1).
  2. Remove the oil pump cover (2).

    3. Warning:

    Before removing the spring, cover the spring with a towel to prevent the spring from flying and possibly causing damage or personal injury.

    Note:

    Position a screw driver between the oil pump slide spring windings (2).

  3. Protect the engine front cover edge (1) with a suitable piece of plastic.
  4. Compress the oil pump slide spring with a screw driver and remove the oil pump slide spring along with the oil pump slide spring pin.

    5. Note:

    Mind the installation position of the oil pump components.

  5. Remove the oil pump components in the following order:
    1. Outer oil pump vane ring (1).
    2. Oil pump vane rotor (3) and the 7 oil pump vanes (2).
    3. Inner oil pump vane ring (6).
    4. Oil pump slide (4) and the 2 oil pump slide seals with the 2 oil pump slide seal springs (5).
Engine Front Cover and Oil Pump Cleaning and Inspection
Engine Front Cover Cleaning Procedure Clean the engine front cover sealing surface. Warning: Wear safety glasses when using compressed air in order to prevent eye injury. ...

Engine Front Cover and Oil Pump Installation
Special Tools EN-952 Fixing Pin EN-953-A Fixing Tool EN-49977-100 Transmitter Disc Fixation EN-49977-200 Fixing Tool For equivalent regional tools, refer to Special Tools. ...

Other materials:

Luggage/Load Locations
Load Compartment (Hatchback) The load compartment cover can be used to conceal objects under it or removed and placed on the bottom of the load compartment to carry larger loads. To remove the load compartment cover: 1. Lift up on the load compartment cover and pull out. 2. Store the load comp ...

Rear Window and Outside Mirror Defogger
(Rear Window Defogger): Press to turn the rear window and outside mirror defogger on or off. An indicator light comes on to show that the feature is on. The rear window defogger turns off after about 10 minutes. It can also be turned off by pressing again or by turning the ignition to ACC ...

Liftgate Emblem/Nameplate Replacement (Hatchback)
Liftgate Emblem/Nameplate Replacement Callout Component Name 1 Liftgate Emblem/Nameplate Assembly Caution: Refer to Exterior Trim Emblem Removal Caution. Procedure The part and surface should be 2 ...

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