Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Generator Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / General / Generator Replacement (LUV)

Removal Procedure
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. Remove the drive belt. Refer to Drive Belt Replacement.
  4. Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.


  5. Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
  6. Remove the battery positive cable  (3) from the back of the generator.

  7. Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.
Installation Procedure


    Caution:

    Refer to Fastener Caution.

  1. Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)

    .



  2. Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)

    .

  3. Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
  4. Install the drive belt. Refer to Drive Belt Replacement.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Generator Removal
Remove the 2 generator bolts (2). Remove the generator (1). ...

Generator Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Emblem/Nameplate Replacement
Caution: Refer to Exterior Trim Emblem Removal Caution. The part and vehicle surface should be 21?°C (70?°F) prior to installation. The vehicle should remain inside in a temperature range of 21?°C (70?°F) for 1 hour after assembly to allow the adhesive to develop sufficient bo ...

Rear Side Door Opening Floor Carpet Retainer Replacement
Rear Side Door Opening Floor Carpet Retainer Replacement Callout Component Name Preliminary Procedure Remove the rear seat cushion. Refer to Rear Seat Cushion Removal and Installation. 1 Rear Si ...

Battery Inspection/Test
Diagnostic Instructions Perform the Diagnostic System Check - Vehicle prior to using this diagnostic procedure. Review Strategy Based Diagnosis for an overview of the diagnostic approach. Diagnostic Procedure Instructions provides an overview of each diagnostic catego ...

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