Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Heater Outlet Hose Replacement (LDE, LUW)

Chevrolet Sonic Repair Manual / HVAC / Ventilation Doors & Ducts / Heater Outlet Hose Replacement (LDE, LUW)

Special Tools

BO-38185 Hose Clamp Pliers

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.


  2. Disengage the heater outlet hose quick connect clip (1) at the heater core.
  3. Remove the heater outlet hose (2) from the heater core.

  4. Remove the heater outlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers .
  5. Remove the heater outlet hose (2) from the engine.
  6. Remove the heater outlet hose from the vehicle.
Installation Procedure

    Install the heater outlet hose to the vehicle.
  1. Install the heater outlet hose to the vehicle.
  2. Install the heater outlet hose (2) to the engine.
  3. Install the heater outlet hose clamp (1) at the engine using BO-38185 Hose Clamp Pliers .


    4. Note:

    The quick connector has an internal anti-rotation feature. The ensure the quick connector is properly aligned to the heater core pipe, position the white mark to the 12:00 O’clock position during installation.

  4. Install the heater outlet hose (2) to the heater core.
  5. Engage the heater outlet hose quick connect clip (1) at the heater core.
  6. Fill the cooling system. Refer to Cooling System Draining and Filling.
Mode Control Cable Replacement (LHD)
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Heater Outlet Hose Replacement (LUV)
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Other materials:

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Front Bumper Fascia Opening Lower Cover Replacement
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Full-Cut Method Description
Note: If corrosion of the pinch-weld flange is present, or if sheet metal repairs or replacements are required, refinish the pinch-weld flange in order to present a clean, primer-only surface. If paint repairs are required, mask the flange bonding area, prior to applying th ...

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