Chevrolet Sonic Repair Manual: Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T30)
| Table 1: | 1??? Clutch Piston Installation |
| Table 2: | Low and Reverse Clutch Piston Installation |
- 1??? Clutch Piston Installation
1??? Clutch Piston Installation Callout
Component Name
1
1??? Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Seal Protector
For equivalent regional tools, refer to Special Tools.
2
1??? Clutch Spring
3
1??? Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Clutch Piston Spring Installer
For equivalent regional tools, refer to Special Tools.
- Low and Reverse Clutch Piston Installation
Low and Reverse Clutch Piston Installation Callout
Component Name
1
Low and Reverse Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Clutch Piston Seal Protector
For equivalent regional tools, refer to Special Tools.
2
Low and Reverse Clutch Spring
3
Low and Reverse Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Spring Installer
For equivalent regional tools, refer to Special Tools.
Torque Converter Housing with Fluid Pump Assembly Removal (Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Removal
Callout
Component Name
1
Torque Converter and Differential Hou ...
Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)
Table 1:
1??? Clutch Piston Installation
Table 2:
Low and Reverse Clutch Piston Installation
1??? Clutch Piston Installation
1??? Clutch Piston Installa ...
Other materials:
Storing a Flat or Spare Tire and Tools
Warning
Storing a jack, a tire, or other equipment in the passenger compartment of
the vehicle could cause injury. In a sudden stop or collision, loose equipment could
strike someone. Store all these in the proper place.
Storing the Flat Tire and Tools
1. Return the jack and tools to their or ...
Tire and Wheel Balancing (Road Force Variation (RFV))
ALL wheel/tire assemblies must have a RFV within spec before being mounted
on vehicle.
Important: If a wheel/tire assembly is not within the RFV specification
after match mounting, the tire must be returned to the tire manufacturer.
DO NOT install tire/wheel assembly on a vehicl ...
Water Pump Pulley Installation
Note: Counterhold the crankshaft balancer. The belt has to be
installed for this procedure.
Install the water pump pulley (2) to the water pump (3).
Caution: Refer to Fastener Caution.
Install the 3 water pump pulley bolts (1) with lockin ...
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