Chevrolet Sonic Repair Manual: Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T30)
| Table 1: | 1??? Clutch Piston Installation |
| Table 2: | Low and Reverse Clutch Piston Installation |
- 1??? Clutch Piston Installation
1??? Clutch Piston Installation Callout
Component Name
1
1??? Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Seal Protector
For equivalent regional tools, refer to Special Tools.
2
1??? Clutch Spring
3
1??? Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Clutch Piston Spring Installer
For equivalent regional tools, refer to Special Tools.
- Low and Reverse Clutch Piston Installation
Low and Reverse Clutch Piston Installation Callout
Component Name
1
Low and Reverse Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Clutch Piston Seal Protector
For equivalent regional tools, refer to Special Tools.
2
Low and Reverse Clutch Spring
3
Low and Reverse Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Spring Installer
For equivalent regional tools, refer to Special Tools.
Torque Converter Housing with Fluid Pump Assembly Removal (Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Removal
Callout
Component Name
1
Torque Converter and Differential Hou ...
Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)
Table 1:
1??? Clutch Piston Installation
Table 2:
Low and Reverse Clutch Piston Installation
1??? Clutch Piston Installation
1??? Clutch Piston Installa ...
Other materials:
Front Side Door Window Weatherstrip Replacement
Front Side Door Window Weatherstrip Replacement
Callout
Component Name
Preliminary Procedures
Remove front side door trim panel. Refer to Front Side Door Trim
Replacement.
Remove the outside rearview mirror. Refer to Outs ...
Wheel Drive Shafts Description and Operation
Front wheel drive axles are flexible assemblies.
Front wheel drive axles consist of the following components:
A front wheel drive shaft tripot joint (inner joint)
A front wheel drive shaft constant velocity joint (outer joint)
A front wheel drive shaft
The front wheel drive shaft connec ...
Drive Range, Fifth Gear Default (Gen 2)
If the transmission encounters an electrical component malfunction, the transmission
will default to Fourth gear. All solenoids will default to their normal state. If
the torque converter clutch is applied, it will release. The transmission will remain
in Drive Range?Fourth Gear Default until ...
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