Chevrolet Sonic Repair Manual: Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T30)
| Table 1: | 1??? Clutch Piston Installation |
| Table 2: | Low and Reverse Clutch Piston Installation |
- 1??? Clutch Piston Installation
1??? Clutch Piston Installation Callout
Component Name
1
1??? Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Seal Protector
For equivalent regional tools, refer to Special Tools.
2
1??? Clutch Spring
3
1??? Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Clutch Piston Spring Installer
For equivalent regional tools, refer to Special Tools.
- Low and Reverse Clutch Piston Installation
Low and Reverse Clutch Piston Installation Callout
Component Name
1
Low and Reverse Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Clutch Piston Seal Protector
For equivalent regional tools, refer to Special Tools.
2
Low and Reverse Clutch Spring
3
Low and Reverse Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Spring Installer
For equivalent regional tools, refer to Special Tools.
Torque Converter Housing with Fluid Pump Assembly Removal (Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Removal
Callout
Component Name
1
Torque Converter and Differential Hou ...
Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)
Table 1:
1??? Clutch Piston Installation
Table 2:
Low and Reverse Clutch Piston Installation
1??? Clutch Piston Installation
1??? Clutch Piston Installa ...
Other materials:
Tread Wear Indicators Description
The original equipment tires have tread wear indicators that show when you should
replace the tires.
The location of these indicators are at 60 degree intervals around the outer
diameter of the tire. The indicators appear as a 6 mm (0.25 in) wide band when the
tire trea ...
Plastic Collar Quick Connect Fitting Service
Removal Procedure
Warning: Refer to Gasoline/Gasoline Vapors
Warning.
Note: There are several types of plastic collar fuel and evaporative
emission quick connect fittings used on this vehicle.
Bartholomew (1)
Q Release (2)
Squeeze to ...
Main Shaft Assemble (Gen 2)
Special Tools
3-0207944 Main Shaft Tapered Bearing Insert Tool
For equivalent regional tools, refer to Special Tools.
Install the 4th gear bearing assembly (1).
in!i.l.i-if
Note: The 3rd gear blocking ring lugs must be aligned with the
3rd/4th gear synchronizer ass ...
0.0075