Chevrolet Sonic Repair Manual: Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T30)
| Table 1: | 1??? Clutch Piston Installation |
| Table 2: | Low and Reverse Clutch Piston Installation |
- 1??? Clutch Piston Installation
1??? Clutch Piston Installation Callout
Component Name
1
1??? Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Seal Protector
For equivalent regional tools, refer to Special Tools.
2
1??? Clutch Spring
3
1??? Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Clutch Piston Spring Installer
For equivalent regional tools, refer to Special Tools.
- Low and Reverse Clutch Piston Installation
Low and Reverse Clutch Piston Installation Callout
Component Name
1
Low and Reverse Clutch Piston
Note:
DT-48273 seal protector prevents the piston seal lip from damage during installation. Apply a thin coat of ATF to the I.D. of DT-48273 seal protector to ease the installation of the piston.
Special Tool
DT-48273 Clutch Piston Seal Protector
For equivalent regional tools, refer to Special Tools.
2
Low and Reverse Clutch Spring
3
Low and Reverse Clutch Spring Retainer
Caution:
Regulate the air pressure to 276 kPa (40 psi) maximum. High pressure could cause the piston to over travel and damage the piston seals.
Note:
- Place the retainer onto DT-48274-1 which is part of DT-48274 spring installer. Compressing the spring using DT-48274-2 which is part of DT-48274 spring installer, will install the retainer into the retainer groove.
- Apply shop air to the clutch fluid feed hole in the clutch housing to verify proper piston operation.
Special Tool
DT-48274 Spring Installer
For equivalent regional tools, refer to Special Tools.
Torque Converter Housing with Fluid Pump Assembly Removal (Non Hybrid)
Torque Converter Housing with Fluid Pump Assembly Removal
Callout
Component Name
1
Torque Converter and Differential Hou ...
Low and Reverse and 1-2-3-4 Clutch Housing Assemble (6T40/45/50)
Table 1:
1??? Clutch Piston Installation
Table 2:
Low and Reverse Clutch Piston Installation
1??? Clutch Piston Installation
1??? Clutch Piston Installa ...
Other materials:
Backup Lamp Switch Replacement
Backup Lamp Switch Replacement
Callout
Component Name
Preliminary Procedure
Disconnect the negative battery cable. Refer to Battery Negative
Cable Disconnection and Connection.
Without draining the coolant or removing the ...
Rear Disc Brake Mounting and Hardware Inspection
Warning: Refer to Brake Dust Warning.
Caution: Support the brake caliper with heavy mechanic wire, or
equivalent, whenever it is separated from its mount and the hydraulic flexible
brake hose is still connected. Failure to support the caliper in this manner
will cause the f ...
Fuel Pump Control Module Programming and Setup
The fuel pump control module must be programmed with the proper calibration software.
The module stores and utilizes this information however if it is not properly configured
with the correct calibration software, the fuel pump control module will not control
all of the vehicle features proper ...
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