Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection



    Warning:

    Wear safety glasses when using compressed air in order to prevent eye injury.

    Caution:

    To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

  1. Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
  2. Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
  3. Clean the sealing surfaces from dirt and grease.
  4. Inspect the sealing surface for cracks and damage.
Oil Sump/Pan
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Oil Pan Installation
Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Vehicle Personalization
Personalization Menu (Radio without Touchscreen) Use the audio system controls to access the personalization menus for customizing vehicle features. The following are all possible personalization features. Depending on the vehicle, some may not be available. CONFIG (Configur ...

Rear Brake Hose Replacement (Body to Axle - Drum Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Install ...

Piston and Connecting Rod Assemble
Special Tools EN-49941 Remover / Installer Piston Retainer Ring For equivalent regional tools, refer to Special Tools. Note: Lubricate the piston pin with clean engine oil. Install the connecting rod (3) and the piston pin (2) to the piston (1). Install t ...

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