Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection
- Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
- Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
- Clean the sealing surfaces from dirt and grease.
- Inspect the sealing surface for cracks and damage.
Warning:
Wear safety glasses when using compressed air in order to prevent eye injury.
Caution:
To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.
Oil Sump/Pan
...
Oil Pan Installation
Special Tools
EN-49980 Guidance Pins
For equivalent regional tools, refer to Special Tools.
Clean the sealing surfaces from old sealing material, dirt, oil and grease.
Note: The seal ...
Other materials:
Valve Lifter Installation
Special Tool
EN-845 Suction Device
For equivalent regional tools, refer to Special Tools.
Note: Observe the correct locations.
Note: Coat the sliding surfaces with NEW engine oil.
Install the 16 valve lifter (1), using the EN-845 suction device . ...
Intake Manifold Cleaning and Inspection
Clean the intake manifold mating surfaces.
Inspect the intake manifold (2) for damage.
Inspect the intake manifold for cracks near metallic inserts.
Inspect the crankcase ventilation passages in the intake manifold face for
blockage.
Warning: Wear safety glasses in or ...
Charge Air Cooler Inlet Air Hose Replacement
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement.
Loosen the charge air cooler inlet air pipe clamp (1) at the ...
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