Chevrolet Sonic Repair Manual: Oil Pan Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Lubrication / Oil Sump/Pan / Oil Pan Cleaning and Inspection

Warning:

Wear safety glasses when using compressed air in order to prevent eye injury.

Caution:

To ensure proper engine lubrication, clean clogged or contaminated oil galleries in an approved solvent and with compressed air. Failure to clean oil galleries may cause engine damage.

Clean the oil suction gallery (2) with compressed air. Be sure to remove all dirt and old gasket material from the suction gallery (2).
Remove all remaining old gasket material from sealing surface (1) and screw bores (3).
Clean the sealing surfaces from dirt and grease.
Inspect the sealing surface for cracks and damage.

Oil Pan Installation

Special Tools EN-49980 Guidance Pins For equivalent regional tools, refer to Special Tools. Clean the sealing surfaces from old sealing material, dirt, oil and grease. Note: The seal ...

Other materials:

Replacing Safety Belt System Parts after a Crash
Warning: A crash can damage the safety belt system in the vehicle. A damaged safety belt system may not properly protect the person using it, resulting in serious injury or even death in a crash. To help make sure the safety belt systems are working properly after a crash, have them insp ...

Airbag Steering Wheel Module Coil Centering
Note: If a double wire harness strap is installed onto the wire harness assembly and steering column, the original holder for the wire strap(s) MUST be reused during installation. Remove the wire harness strap(s) where necessary. Caution: The new SIR coil assembly will ...

Transmission Case Disassemble (Gen 1)
Special Tools 3-9506289 Universal Adapter J-810700 Mainshaft Bearing Remover J-810704 Center Bar Puller M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0007770 Holding Fixture Adapter Plates T-0307000 Extractor and Driver Fixture T-9807671 Slide Hammer For eq ...

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