Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Thrust Washer and Bearing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Thrust Washer and Bearing Cleaning and Inspection



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

    Caution:

    Do not allow the bearings to spin. Turn them slowly by hand. Spinning the bearings may damage the race and the rollers.

  1. Mark or tag the bearings in order to ensure they are properly installed in the correct location.
  2. Clean all of the roller bearings, needle bearings, and ball bearings in a suitable solvent and air dry all the parts.
  3. Inspect the bearings and races for the following conditions:
  • Inspect the cage bearings for being bent or for having damaged cages.
  • Replace the bearings with any of the above conditions.
  • Replace mated bearing parts when only one part is damaged.
  • Inspect the thrust washers for scoring or wear.
  • Replace any faulty thrust washers.
  • Do not file surfaces which have been hardened and precision ground.
  • Special Tools
    Illustration Tool Number/Description 3-0207944 Main Shaft Tapered Bearing Insert Tool 3950628 ...

    Transmission Assemble (Gen 1)
    Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer ...

    Other materials:

    Radio without Touchscreen
    Connect a 3.5mm (1/8 in) cable to the auxiliary input jack to use a portable audio player. Playback of an audio device that is connected to the 3.5mm (1/8 in) jack can only be controlled using the controls on the device. Adjusting the Volume Turn the /VOL knob to adjust the volume of the i ...

    Wheel Alignment and Tire Balance
    The tires and wheels were aligned and balanced at the factory to provide the longest tire life and best overall performance. Adjustments to wheel alignment and tire balancing are not necessary on a regular basis. Consider an alignment check if there is unusual tire wear or the vehicle is signi ...

    Transmission Case Assemble (Gen 1)
    Special Tools 3-9506289 Universal Adapter J-840733 Driver R-0007758 Holding Fixture R-0007761 Universal Handle R-0007770 Holding Fixture Adapter Plates T-9804669 Seal Installer T-0307000 Extractor and Driver Fixture For equivalent regional tools, refer to Special Tools. ...

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