Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Thrust Washer and Bearing Cleaning and Inspection

Chevrolet Sonic Repair Manual / Powertrain / Transmission/Transaxle / Manual / General / Thrust Washer and Bearing Cleaning and Inspection



    Warning:

    Wear safety glasses to avoid injury when using compressed air or any cleaning solvent. Bodily injury may occur if fumes are inhaled or if skin is exposed to chemicals.

    Caution:

    Do not allow the bearings to spin. Turn them slowly by hand. Spinning the bearings may damage the race and the rollers.

  1. Mark or tag the bearings in order to ensure they are properly installed in the correct location.
  2. Clean all of the roller bearings, needle bearings, and ball bearings in a suitable solvent and air dry all the parts.
  3. Inspect the bearings and races for the following conditions:
  • Inspect the cage bearings for being bent or for having damaged cages.
  • Replace the bearings with any of the above conditions.
  • Replace mated bearing parts when only one part is damaged.
  • Inspect the thrust washers for scoring or wear.
  • Replace any faulty thrust washers.
  • Do not file surfaces which have been hardened and precision ground.
  • Special Tools
    Illustration Tool Number/Description 3-0207944 Main Shaft Tapered Bearing Insert Tool 3950628 ...

    Transmission Assemble (Gen 1)
    Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer ...

    Other materials:

    Retained Accessory Power (RAP)
    These vehicle accessories may be used for up to 10 minutes after the engine is turned off: Audio System Power Windows Sunroof The power windows and sunroof will continue to work for up to 10 minutes or until any door is opened. The radio will work when the key is in ON/RUN or ACC/ACC ...

    Instrument Panel Lower Compartment Replacement
    Instrument Panel Lower Compartment Replacement Callout Component Name Preliminary Procedure Open the instrument panel lower compartment to the full open position. Disconnect the instrument panel compartment dampener from t ...

    Multi-Axis Acceleration Sensor Module Programming and Setup
    Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the Multi-axis Acceleration Sensor or Inertia Sensor Module (IMU) is not properly configured with the correct calibration software, the Electronic Brake Control Module will ...

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