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Chevrolet Sonic Repair Manual: Timing Belt Inspection

Chevrolet Sonic Repair Manual / Powertrain / Engine / Valvetrain / Valvetrain Timing / Timing Belt Inspection

Special Tools

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Remove the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Removal.


  2. Set the crankshaft balancer in the direction of the engine rotation to "1st cylinder TDC" (mark 1).
  3. Remove the camshaft cover. Refer to Camshaft Cover Removal.


    4. Note:

    The right half of the EN-6340 locking tool can be recognized by the lettering “right?E arrow, on the tool.

  4. Prepare the right half of the EN-6340 locking tool .
    1. Remove the 2 bolts (2).
    2. Remove the front panel (1) from the EN-6340 locking tool  -right.


    Note:

    • The spot type marking (4) on the intake camshaft position actuator adjuster does not correspond to the groove of the EN-6340 locking tool  - left (1) during this process, but must be somewhat above.
    • The spot type marking (3) on the exhaust camshaft position actuator adjuster must correspond to the groove on EN-6340 locking tool  - right (2).
  5. Insert the EN-6340 locking tool  - left (1) and the EN-6340 locking tool  - right (2) in the camshaft position actuator adjuster.


    6. Note:

    If the EN-6628-A locking tool cannot be inserted, the timing must be set.

  6. Align the camshafts horizontally by the hexagon (arrows) until the EN-6628-A locking tool can be inserted in both camshafts.


  7. Insert the EN-6628-A locking tool  (1) into the camshafts.
Installation Procedure
  1. Remove the EN-6628-A locking tool .
  2. Remove the EN-6340 locking tool .
  3. Install the camshaft cover. Refer to Camshaft Cover Installation.
  4. Install the timing belt upper front cover. Refer to Timing Belt Upper Front Cover Installation.
Timing Belt Center Front Cover Replacement
Timing Belt Center Front Cover Replacement Callout Component Name Preliminary Procedure Remove the timing belt upper front cover. R ...

Timing Belt Installation
Special Tools EN-6333 Locking Pin EN-6340 Locking Tool For equivalent regional tools, refer to Special Tools. Note: The timing belt drive gear and oil pump housing must align. ...

Other materials:

Oil Pump Cleaning and Inspection
Remove the external rotor with the internal rotor. Visually inspect the components. Install the external and the internal rotors. Inspect the axial clearance of the rotors in respect to the control unit housing upper edge. Specifications Permissible measurement is 0.02?E.058 ...

Camshaft Actuator System Description
Camshaft Actuator System Overview (1) Camshaft Actuator Vane (2) Timing Chain Sprocket (3) Engine Oil Pressure-For retarding the camshaft (4) Camshaft (5) Input Signals from Engine Sen ...

Timing Belt Adjustment
Special Tools EN-652 Flywheel Holder EN-6333 Locking Pin EN-6340 Locking Tool EN-6628-A Locking Tool EN-45059 Torque Angle Sensor Kit For equivalent regional tool, refer to Special Tools. Removal Procedure Remove the timing belt upper front cover. Refer to Timing Bel ...

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