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Chevrolet Sonic Repair Manual: Timing Belt Installation

Chevrolet Sonic Repair Manual / Powertrain / Engine / Valvetrain / Valvetrain Timing / Timing Belt Installation

Special Tools

For equivalent regional tools, refer to Special Tools.



    Note:

    The timing belt drive gear and oil pump housing must align.

  1. Turn the crankshaft in the direction of engine rotation, by the crankshaft balancer bolt, to cylinder 1 TDC of combustion stroke.

    2. Note:

    The right half of the EN-6340 locking tool can be recognized by the lettering right, arrow, on the tool.

  2. Prepare the right half of the EN-6340 locking tool .
    1. Remove the 2 bolts (2).
    2. Detach the front panel (1) from the EN-6340 locking tool - right.


    Note:

    • The spot type marking (4) on the intake camshaft adjuster does not correspond to the groove of the EN-6340 locking tool - left (1) during this process, but must be somewhat above.
    • The spot type marking (3) on the exhaust camshaft adjuster must correspond to the groove on EN-6340 locking tool - right (2).
  3. Insert the EN-6340 locking tool - left (1) and the EN-6340 locking tool - right (2) in the camshaft adjuster.


    4. Note:

    Observe direction of rotation.

  4. Insert the timing belt (1).

  5. Apply tension to the timing belt tensioner (2) in the direction of the arrow, using an Allen key (1).
  6. Remove the EN-6333 locking pin  (3).

    7. Note:

    The timing belt tensioner moves automatically to the correct position.

  7. Release tension on timing belt tensioner.
  8. Remove the EN-6340 locking tool .
  9. Check position of the camshaft sprocket.
    1. Turn crankshaft 720° in the direction of engine rotation by the crankshaft balancer bolt.

      2. Note:

      Note the marking on the camshaft sprocket.

    2. Insert EN-6340 locking tool into camshaft sprockets.


    Note:

    The timing belt drive gear and oil pump housing must align.

  10. Check the crankshaft position.
Timing Belt Inspection
Special Tools EN-6340 Locking Tool EN-6628-A Locking Tool For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the timing belt upper front cover. Ref ...

Timing Belt Lower Front Cover Installation
Caution: Refer to Fastener Caution. Install the timing belt cover (1) and tighten the 4 timing belt lower front cover bolts (2) to  6 Y (53 lb in ...

Other materials:

Fuel Gauge
The fuel gauge indicates about how much fuel is left when the ignition is turned to ON/RUN. When the tank nears empty, the low fuel warning light will come on. There is still a little fuel left, but the vehicle's fuel tank should be filled soon. See Low Fuel Warning Light  for more ...

Tire Pressure Indicator Sensor Replacement
Removal Procedure Raise the vehicle on a suitable support. Refer to Lifting and Jacking the Vehicle. Remove the tire/wheel assembly from the vehicle. Refer to Tire and Wheel Removal and Installation. Dismount the tire from the rim. Refer to Tire Dismounting and Mounting. ...

Piston and Connecting Rod Disassemble
Remove the piston with connection rod. Refer to Piston, Connecting Rod, and Bearing Removal. Note: Note installation position of the piston in respect of the connection rod. Detach the piston from the connection rod. Note: Do not damage the bore. Remove ...

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