Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Torque Converter Removal



Torque Converter Removal

Callout

Component Name

1

Lock Pin

Warning:

Lock pin must be secured into the bench fixture to hold the transmission and prevent bodily injury.

Note:

Ensure the DT 3289-20 holding fixture is mounted to a bench that is properly supported and will support the weight of the transmission assembly without tipping. DT-39890 holding fixture adapter and an engine stand can be used as an alternative method for supporting the transmission assembly during repairs.

Special Tools

  • DT 3289-20 Holding Fixture
  • DT-39890 Transmission Holding Fixture Adapter

For equivalent regional tools, refer to Special Tools.

2

DT 21366 Torque Converter Holding Strap

3

Torque Converter Assembly

Caution:

Only install the lift assist handles until it stops. Do not tighten. Over tightening the lift assist handles can cause damage to the torque converter.

Note:

Failure to raise the torque converter straight up could damage the torque converter clutch lip seal inside the torque converter clutch assembly.

Special Tool

DT 46409 Torque Converter Lifting Handles

For equivalent regional tools, refer to Special Tools.

Torque Converter Installation
Torque Converter Installation Callout Component Name 1 Torque Converter Assembly Note: Failure to lower the torq ...

Transmission Unit
...

Other materials:

Airbag System Check
The airbag system does not need regularly scheduled maintenance or replacement. Make sure the airbag readiness light is working. See Airbag Readiness Light. Caution If an airbag covering is damaged, opened, or broken, the airbag may not work properly. Do not open or break the airbag coverings. ...

Body Side Frame Rocker Reinforcement Replacement
Removal Procedure Warning: Refer to Approved Equipment for Collision Repair Warning. Warning: Refer to Glass and Sheet Metal Handling Warning. Note: The body side frame rocker reinforcement is made of Ultra High Strength Dual Phase Steel and ...

Throttle Body Installation
Install the throttle body (2) and a NEW throttle body seal ring (1). Caution: Refer to Fastener Caution. Install the 4 throttle body bolts (3) and tighten to  8 Y (71 lb in). ...

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