Chevrolet Sonic Repair Manual: Turbocharger Oil Return Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Turbocharger Oil Return Pipe Replacement

Removal procedure

Remove the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.

Note:

Simplified Graphic. DO NOT remove the warm up three way catalytic converter.

Remove the 2 turbocharger oil return pipe bolts (1).
Place a drain pan below the vehicle.
Release the turbocharger oil return pipe connector (4) and disconnect the turbocharger oil return pipe from the engine block.
Remove the turbocharger oil return pipe (2) and the gasket (3).

Installation Procedure

Clean the sealing surfaces.

Install the turbocharger oil return pipe (2) in compound with a NEW gasket (3) and connect to the engine block.

Caution:

Refer to Fastener Caution.

Install the 2 turbocharger oil return pipe bolts (1) and tighten to 8 Y (71 lb in)
.
Lower the vehicle.
Check engine oil level.
Install the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.

Turbocharger Oil Feed Pipe Replacement

Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer ...

Turbocharger Removal

Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench (2) to the turbocharger coolant feed pipe. Guid ...

Other materials:

Rear Window Defogger Description and Operation
Rear Window Defogger System Components The rear window defogger system consist of the following components: The HVAC control module The body control module (BCM) The rear defogger relay The rear window grid Driver outside rearview mirror Passenger outside rearview mirro ...

Front Floor Console Replacement
Front Floor Console Replacement Callout Component Name Preliminary Procedures Remove the right and left front floor console extensions. Refer to Front Floor Console Extension Replacement - Right Side and Front Floor Conso ...

Control Solenoid Valve and Transmission Control Module Assembly Inspection
Verify the conditions listed below do not exist. Carefully inspect the control solenoid valve assembly connectors and pins (1, 2, 4, 6) for the condition. Repair or replace as necessary. Damage Bent pins Debris Broken retaining tab Contamination Verify there is ...

0.0077