Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Oil Return Pipe Replacement

Removal procedure
  1. Remove the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  2. Note:

    Simplified Graphic. DO NOT remove the warm up three way catalytic converter.

  3. Remove the 2 turbocharger oil return pipe bolts (1).
  4. Place a drain pan below the vehicle.
  5. Release the turbocharger oil return pipe connector (4) and disconnect the turbocharger oil return pipe from the engine block.
  6. Remove the turbocharger oil return pipe (2) and the gasket (3).
Installation Procedure
  1. Clean the sealing surfaces.

  2. Install the turbocharger oil return pipe (2) in compound with a NEW gasket (3) and connect to the engine block.
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 turbocharger oil return pipe bolts (1) and tighten to  8 Y (71 lb in)

    .

  5. Lower the vehicle.
  6. Check engine oil level.
  7. Install the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
Turbocharger Oil Feed Pipe Replacement
Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer ...

Turbocharger Removal
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench  (2) to the turbocharger coolant feed pipe. Guid ...

Other materials:

Antilock Brake System (ABS)
This vehicle has ABS, an advanced electronic braking system that helps prevent a braking skid. When the vehicle begins to drive away, ABS checks itself. A momentary motor or clicking noise might be heard while this test is going on, and it might even be noticed that the brake pedal moves a lit ...

Rear Side Door Upper Front Auxiliary Weatherstrip Retainer Replacement
Rear Side Door Upper Front Auxiliary Weatherstrip Retainer Replacement Callout Component Name 1 Front Side Door Upper Front Auxiliary Weatherstrip Retainer (Qty:?€‰10) Note: If the retainers are damaged when ...

Steering Knuckle Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the wheel speed sensor from the steering knuckle. Refer to Front Wheel Speed Sensor ...

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