Chevrolet Sonic Repair Manual: Turbocharger Oil Return Pipe Replacement

Chevrolet Sonic Repair Manual / Powertrain / Engine / Intake and Forced Induction / Forced Induction / Turbocharger Oil Return Pipe Replacement

Removal procedure

Remove the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.

Note:

Simplified Graphic. DO NOT remove the warm up three way catalytic converter.

Remove the 2 turbocharger oil return pipe bolts (1).
Place a drain pan below the vehicle.
Release the turbocharger oil return pipe connector (4) and disconnect the turbocharger oil return pipe from the engine block.
Remove the turbocharger oil return pipe (2) and the gasket (3).

Installation Procedure

Clean the sealing surfaces.

Install the turbocharger oil return pipe (2) in compound with a NEW gasket (3) and connect to the engine block.

Caution:

Refer to Fastener Caution.

Install the 2 turbocharger oil return pipe bolts (1) and tighten to 8 Y (71 lb in)
.
Lower the vehicle.
Check engine oil level.
Install the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.

Turbocharger Oil Feed Pipe Replacement

Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer ...

Turbocharger Removal

Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench (2) to the turbocharger coolant feed pipe. Guid ...

Other materials:

Driver or Passenger Seat Back Cushion Frame Replacement
Driver or Passenger Seat Back Cushion Frame Replacement Callout Component Name Preliminary Procedures Remove the driver or passenger seat. Refer to Driver or Passenger Seat Removal and Installation Remove the front seat c ...

Windshield Washer Solvent Container Replacement
Windshield Washer Solvent Container Replacement Callout Component Name Preliminary Procedures Remove the windshield washer solvent container filler tube. Refer to Windshield Washer Solvent Container Filler Tube Replacement. ...

Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing Side
Front Wheel Drive Shaft Seal Replacement - Torque Converter Housing Side Callout Component Name 1 Front Wheel Drive Shaft Oil Seal Assembly Special Tools DT-23129 Universal Seal Remover DT-47790 Seal Insta ...

0.0098