Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Turbocharger Oil Return Pipe Replacement

Removal procedure
  1. Remove the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  2. Note:

    Simplified Graphic. DO NOT remove the warm up three way catalytic converter.

  3. Remove the 2 turbocharger oil return pipe bolts (1).
  4. Place a drain pan below the vehicle.
  5. Release the turbocharger oil return pipe connector (4) and disconnect the turbocharger oil return pipe from the engine block.
  6. Remove the turbocharger oil return pipe (2) and the gasket (3).
Installation Procedure
  1. Clean the sealing surfaces.

  2. Install the turbocharger oil return pipe (2) in compound with a NEW gasket (3) and connect to the engine block.
  3. Caution:

    Refer to Fastener Caution.

  4. Install the 2 turbocharger oil return pipe bolts (1) and tighten to  8 Y (71 lb in)

    .

  5. Lower the vehicle.
  6. Check engine oil level.
  7. Install the drivetrain and front suspension frame skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
Turbocharger Oil Feed Pipe Replacement
Removal Procedure Open the hood. Disconnect battery negative cable. Refer to Battery Negative Cable Disconnection and Connection. Remove the exhaust manifold heat shield. Refer ...

Turbocharger Removal
Special Tool EN-49942 Holding Wrench For equivalent regional tools, refer to Special Tools. Install the EN-49942 holding wrench  (2) to the turbocharger coolant feed pipe. Guid ...

Other materials:

Overview (Radio with CD/USB)
1. /VOL (Power/Volume) Turns the system on or off and adjusts the volume. 2. (Eject) Removes a disc from the CD slot. 3. Buttons 1−6 Radio: Saves and selects favorite stations. 4. AUX Port 3.5 mm (1/8 in) connection for external devices. 5. Push/MENU/TUNE Ra ...

Front Compartment Front Insulator Cover Replacement
Front Compartment Front Insulator Cover Replacement Callout Component Name 1 Front Compartment Front Insulator Cover Screw (Qty:?€‰2) Caution: Refer to Fastener Caution. Tighten 2.5?€‰Y (22? ...

Throttle Body Inspection and Cleaning
Note: Over extended time and mileage, deposits may accumulate on the back of the throttle valve plate. The source of the deposit is exhaust gas. Typically these deposits pose no problem. Occasionally the deposit may accumulate to a point where perceived pedal effort or throttle valve mov ...

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