Chevrolet Sonic Repair Manual: Turbocharger Removal
Special Tool
EN-49942 Holding Wrench
For equivalent regional tools, refer to Special Tools.
- Install the EN-49942 holding wrench (2) to the turbocharger coolant feed pipe. Guide a ratchet wrench (1) along with an extension through EN-49942 holding wrench to the turbocharger coolant feed pipe hollow screw.
- Loosen the turbocharger coolant feed pipe hollow screw with ratchet wrench and extension (1).
- Remove the turbocharger coolant feed pipe hollow screw (3) and the 2 seal rings (1) and (2).
- Disconnect the turbocharger oil return pipe (4) from the engine block.
- Remove the turbocharger oil feed pipe bolt (5) from the oil cooler.
- Remove the turbocharger oil feed pipe hollow screw (4) and the 2 seal rings (1) and (3) and close the screw bore in the turbocharger.
- Remove the turbocharger oil feed pipe (2) and the rubber seal ring.
- Disconnect the turbocharger coolant return hose (6) from the oil cooler coolant inlet pipe and remove the turbocharger coolant return pipe bolt (7) from the oil cooler.
- Remove the 8 turbocharger nuts (1).
- Remove the turbocharger assembly (1) and the turbocharger gasket (2).
Note:
EN-49942 holding wrench (2) should be installed to turbocharger coolant feed pipe as shown. The holding wrench should be installed to avoid twist of the turbocharger coolant feed pipe during the loosening procedure.
Turbocharger Oil Return Pipe Replacement
Removal procedure
Remove the drivetrain and front suspension frame skid plate, if equipped.
Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
...
Turbocharger Replacement
Special Tools
EN-49942 Holding Wrench
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Disconnect battery negative cable. Refer to Battery Negative Cable Dis ...
Other materials:
CD Player
The CD player can play audio CDs and MP3 CDs.
The CD player will not play 8 cm (3 in) CDs.
Care of CDs
Sound quality can be reduced due to disc quality, recording method, quality of
the music recorded, and how the disc has been handled. Handle discs carefully and
store them in their original ...
Brake Rotor Thickness Measurement
Warning: Refer to Brake Dust Warning.
If the inboard friction surface of the brake rotor is not accessible, reposition
and support the caliper with the brake pads. Refer to Front Disc Brake Pads
Replacement.
Clean the friction surfaces of the brake rotor with denatured al ...
Engine Coolant Thermostat Housing Removal
Caution: Refer to Engine Coolant Thermostat Housing Caution.
Remove the engine coolant thermostat housing retainer nut (4).
Remove the engine coolant thermostat housing retainer (1).
Remove the 4 engine coolant thermostat housing bolts (3).
Remo ...
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