Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.


  3. Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).

  4. Remove the water inlet pipe mounting fasteners (1).
  5. Remove the water inlet seal (3) and discard.
  6. Remove the thermostat (4).
Installation Procedure
  1. Clean the sealing surface.

  2. Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
  3. Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)

    .



  4. Install the radiator outlet hose (2) to the water inlet pipe.
  5. Connect the engine coolant temperature sensor connector (1).
  6. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
  7. Fill the cooling system. Refer to Cooling System Draining and Filling.
  8. After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Water Inlet Replacement (LUW)
Removal Procedure Drain the engine coolant system. Refer to Cooling System Draining and Filling. Disconnect the engine coolant temperature sensor connector (1). ...

Other materials:

Remote Keyless Entry (RKE) System Operation
The RKE transmitter may work up to 60m (195 ft) away from the vehicle. Other conditions can affect the performance of the transmitter. See Remote Keyless Entry (RKE) System. The RKE transmitter can have one of the two symbols for the remote trunk release. With Remote Start Shown The follow ...

Front Brake Shield Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the front brake rotor. Refer to ...

Piston and Connecting Rod Disassemble
Remove the piston with connection rod. Refer to Piston, Connecting Rod, and Bearing Removal. Note: Note installation position of the piston in respect of the connection rod. Detach the piston from the connection rod. Note: Do not damage the bore. Remove ...

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