Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.


  3. Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).

  4. Remove the water inlet pipe mounting fasteners (1).
  5. Remove the water inlet seal (3) and discard.
  6. Remove the thermostat (4).
Installation Procedure
  1. Clean the sealing surface.

  2. Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
  3. Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)

    .



  4. Install the radiator outlet hose (2) to the water inlet pipe.
  5. Connect the engine coolant temperature sensor connector (1).
  6. Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
  7. Fill the cooling system. Refer to Cooling System Draining and Filling.
  8. After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Tur ...

Water Inlet Replacement (LUW)
Removal Procedure Drain the engine coolant system. Refer to Cooling System Draining and Filling. Disconnect the engine coolant temperature sensor connector (1). ...

Other materials:

Audio Settings
The audio settings can be set for each radio band and each audio player source. To quickly reset an audio setting value to 0: 1. Press the TONE button. 2. Select the audio setting. 3. Press and hold the Push/MENU/ TUNE button until the value changes to 0. Press the BACK button to go back to ...

If No Steam Is Coming from the Engine Compartment
If an engine overheat warning is displayed but no steam can be seen or heard, the problem may not be too serious. Sometimes the engine can get a little too hot when the vehicle: Climbs a long hill on a hot day. Stops after high-speed driving. Idles for long periods in traffic. If the ...

Tire Pressure Monitor Operation
This vehicle may have a Tire Pressure Monitor System (TPMS). The TPMS is designed to warn the driver when a low tire pressure condition exists. TPMS sensors are mounted onto each tire and wheel assembly, excluding the spare tire and wheel assembly. The TPMS sensors monitor the air pressure in ...

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