Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).
- Remove the water inlet pipe mounting fasteners (1).
- Remove the water inlet seal (3) and discard.
- Remove the thermostat (4).
- Installation Procedure
-
- Clean the sealing surface.
- Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
- Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)
.
- Install the radiator outlet hose (2) to the water inlet pipe.
- Connect the engine coolant temperature sensor connector (1).
- Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Tur ...
Water Inlet Replacement (LUW)
Removal Procedure
Drain the engine coolant system. Refer to Cooling System Draining and
Filling.
Disconnect the engine coolant temperature sensor connector (1). ...
Other materials:
Steering Column Lower Trim Cover Replacement
Steering Column Lower Trim Cover Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel steering column upper trim cover. Refer to
Steering Column Upper Trim Cover Replacement.
...
Valve Lifter Replacement
Special Tools
EN-845 Suction Device
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the camshaft. Refer to Camshaft Replacement.
Note: Mark the assignments.
Remove the valve lifter (1) use the EN-845 suction device ...
Secondary Air Injection Pump Replacement
Secondary Air Injection Pump Replacement
Callout
Component Name
1
Secondary Air Injection Pump Inlet Pipe
Note: Squeeze the retainer on opposite sides to release.
2
Secondary ...
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