Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUV)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Remove the engine coolant temperature sensor connector (1) and the radiator outlet hose (2).
- Remove the water inlet pipe mounting fasteners (1).
- Remove the water inlet seal (3) and discard.
- Remove the thermostat (4).
- Installation Procedure
-
- Clean the sealing surface.
- Install the engine thermostat (4) into the water inlet pipe (2) with a NEW seal (3).
- Tighten the water inlet pipe mounting fasteners (1) to 9 Y (80 lb in)
.
- Install the radiator outlet hose (2) to the water inlet pipe.
- Connect the engine coolant temperature sensor connector (1).
- Install the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- After repairs, inspect cooling system for leaks.
Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement
Callout
Component Name
Preliminary Procedure
Remove the turbocharger. Refer to Tur ...
Water Inlet Replacement (LUW)
Removal Procedure
Drain the engine coolant system. Refer to Cooling System Draining and
Filling.
Disconnect the engine coolant temperature sensor connector (1). ...
Other materials:
Airbag Instrument Panel Module Replacement
Airbag Instrument Panel Module Replacement
Callout
Component Name
Warning: Refer to SIR Inflator Module Handling and Storage
Warning.
Warning: Refer to SIR Warning.
Preliminary Procedure
Disable t ...
Special Tools
Illustration
Tool Number/ Description
EL?€‰38826
J?€‰38826
KM?€‰799-3
SIR Deployment Harness
EL?€‰39401-B
J?€‰39401-B
SIR Deployment Fixture
...
Water Pump Pulley Replacement (LUV)
Removal Procedure
Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement.
Remove the engine mount bracket. Refer to Engine Mount Bracket Replacement
- Right Side.
Remove the drive belt. Refer to Drive Belt Replacement.
Loosen the 3̴ ...
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