Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Information / Water Inlet Replacement (LUW)

Removal Procedure

Drain the engine coolant system. Refer to Cooling System Draining and Filling.

Disconnect the engine coolant temperature sensor connector (1).
Remove the radiator outlet hose connector clip (2) and the radiator outlet hose (3).

Remove the water inlet bolts (1) and discard the water inlet seal (3).
Remove the water inlet (4) and the engine coolant thermostat (2) from the engine.

Installation Procedure

Clean the sealing surfaces.

Install the water inlet (4) and a NEW water inlet seal (3).

Caution:

Refer to Fastener Caution.

Install the water inlet bolts (1) and tighten to 8 Y (71 lb in)
.

Install the radiator outlet hose (3) and retainer clip (2).
Connect the engine coolant temperature connector (1).
Fill the engine coolant system. Refer to Cooling System Draining and Filling.
Start the engine and check for coolant leaks.

Water Inlet Replacement (LUV)

Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. ...

Water Outlet Installation

Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outl ...

Other materials:

Engine Overheating
The vehicle has an indicator to warn of the engine overheating. If the decision is made not to lift the hood when this warning appears, get service help right away. See Roadside Assistance Program. If the decision is made to lift the hood, make sure the vehicle is parked on a level surface. T ...

Full-Cut Method Description
Note: If corrosion of the pinch-weld flange is present, or if sheet metal repairs or replacements are required, refinish the pinch-weld flange in order to present a clean, primer-only surface. If paint repairs are required, mask the flange bonding area, prior to applying th ...

Camshaft Intake and Exhaust Sprocket Replacement
Special Tools EN-955-A Locking Pin For equivalent regional tools, refer to Special Tools. Removal Procedure Remove the air cleaner assembly. Refer to Air Cleaner Assembly Replacement. Remove the camshaft cover. Refer to Camshaft Cover Replacement. Remove both camshaft p ...

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