Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUW)

Removal Procedure
  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.


  2. Disconnect the engine coolant temperature sensor connector (1).
  3. Remove the radiator outlet hose connector clip (2) and the radiator outlet hose (3).

  4. Remove the water inlet bolts (1) and discard the water inlet seal (3).
  5. Remove the water inlet (4) and the engine coolant thermostat (2) from the engine.
Installation Procedure
  1. Clean the sealing surfaces.

  2. Install the water inlet (4) and a NEW water inlet seal (3).
  3. Caution:

    Refer to Fastener Caution.

  4. Install the water inlet bolts (1) and tighten to 8 Y (71 lb in)

    .



  5. Install the radiator outlet hose (3) and retainer clip (2).
  6. Connect the engine coolant temperature connector (1).
  7. Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  8. Start the engine and check for coolant leaks.
Water Inlet Replacement (LUV)
Removal Procedure Drain the cooling system. Refer to Cooling System Draining and Filling. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct Replacement. ...

Water Outlet Installation
Clean the sealing surfaces. Install the water outlet (2) and a NEW water outlet seal ring (1). Caution: Refer to Fastener Caution. Install the 3 water outl ...

Other materials:

Rear Compartment Lid Replacement
Rear Compartment Lid Replacement Callout Component Name Preliminary Procedure Remove the rear compartment lid inner panel trim. Refer to Rear Compartment Lid Inner Panel Trim Replacement. 1 Rear ...

Turbocharger Coolant Return Pipe Replacement (LUV)
Turbocharger Coolant Return Pipe Replacement Callout Component Name Preliminary Procedure Remove the turbocharger. Refer to Turbocharger Replacement. 1 Turbocharger Fastener Caution: Refer t ...

Mechanically unlocking the luggage compartment lid
The luggage compartment lid can be released from the inside in an emergency. Fig. 30 Inner luggage compartment lid: access to the emergency release Fold the backrest on the rear bench seat forward Remove the mechanical key Using the mechanical key, pry the cover off the luggage compartmen ...

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