Chevrolet Sonic Repair Manual: Water Inlet Replacement (LUW)
- Removal Procedure
-
- Drain the engine coolant system. Refer to Cooling System Draining and Filling.
- Disconnect the engine coolant temperature sensor connector (1).
- Remove the radiator outlet hose connector clip (2) and the radiator outlet hose (3).
- Remove the water inlet bolts (1) and discard the water inlet seal (3).
- Remove the water inlet (4) and the engine coolant thermostat (2) from the engine.
- Installation Procedure
-
- Clean the sealing surfaces.
- Install the water inlet (4) and a NEW water inlet seal (3).
- Install the water inlet bolts (1) and tighten to 8 Y (71 lb in)
.
- Install the radiator outlet hose (3) and retainer clip (2).
- Connect the engine coolant temperature connector (1).
- Fill the engine coolant system. Refer to Cooling System Draining and Filling.
- Start the engine and check for coolant leaks.
Caution:
Refer to Fastener Caution.
Water Inlet Replacement (LUV)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct
Replacement.
...
Water Outlet Installation
Clean the sealing surfaces.
Install the water outlet (2) and a NEW water outlet seal ring (1).
Caution: Refer to Fastener Caution.
Install the 3 water outl ...
Other materials:
Brake Rotor Assembled Lateral Runout Correction - On Vehicle Lathe
Special Tools
CH-45101-100 Conical Brake Rotor Washers
For equivalent regional tools, refer to Special Tools.
Warning: Refer to Brake Dust Warning.
Note:
Brake rotor thickness variation MUST be checked before checking
for assembled lateral runout (LRO). Thickness ...
Valve Stem Oil Seal and Valve Spring Replacement
Special Tools
207649 Rod Hairpin Clips
547324 Flange Screws
EN-840 Pliers / Remover
EN-958 Installer
EN-45059 Angle Meter
EN-50717 Kit
J-43649–2 Rods
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Remove the spark plugs. Refer to Spa ...
Selector and Shift Lever Cable Bracket Replacement
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
Disconnect the shift lever and selector lever cable
end (1) from the transmission shift lever and selector lever.
Pull the cable retainers (2) to release the shift
le ...
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