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Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Information / Water Outlet Replacement (LUV)

Removal Procedure
  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.


  2. Remove the following:
  • Engine coolant air bleed hose (1)
  • Engine coolant temperature sensor (2) and connector clip (3)
  • Heated oxygen sensor connector (4)
Remove the heater outlet hose (1) and the heater inlet hose (2).
  • Remove the heater outlet hose (1) and the heater inlet hose (2).

  • Remove the water outlet bolts (1) and discard the water outlet seal (2).
  • Remove the water outlet (3).
    • Installation Procedure
    1. Clean the sealing surfaces.

    2. Install the water outlet (3) and a NEW water outlet seal (2).

      3. Caution:

      Refer to Fastener Caution.

    3. Install the water outlet bolts (1) and tighten to 8 Y (71 lb in)

      .



    4. Install the heater outlet hose (1) and the heater inlet hose (2).

    5. Connect the following:
    • Engine coolant temperature sensor (2) and connector clip (3)
    • Heated oxygen sensor connector (4)
    • Engine coolant air bleed hose connector (1)
  • Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  • Start the engine and check for coolant leaks.
    • Water Outlet Removal
    Remove the 3 water outlet bolts (3). Remove the water outlet (2) and the water outlet seal ring (1). ...

    Coolant Pump
    ...

    Other materials:

    Hood Primary and Secondary Latch Replacement
    Hood Primary and Secondary Latch Replacement Callout Component Name 1 Hood Primary and Secondary Latch Bolt (Qty:?€‰2) Caution: Refer to Fastener Caution. Tighten 22?€‰Y (16?€‰lb?€‰ft) ...

    Battery Tray Replacement
    Battery Tray Replacement Callout Component Name Preliminary Procedures Remove the battery. Refer to Battery Replacement. Unclip the engine control module (ECM) bracket from the battery tray and set aside. Unclip the ...

    Tools and Equipment
    Special tools are listed and illustrated throughout this section with a complete listing at the end of the section. These tools, or their equivalents, are specially designed to quickly and safely accomplish the operations for which they are intended. The use of these special tools will also mi ...

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