Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Cooling / Information / Water Outlet Replacement (LUV)

Removal Procedure
  1. Drain the engine coolant system. Refer to Cooling System Draining and Filling.


  2. Remove the following:
  • Engine coolant air bleed hose (1)
  • Engine coolant temperature sensor (2) and connector clip (3)
  • Heated oxygen sensor connector (4)
Remove the heater outlet hose (1) and the heater inlet hose (2).
  • Remove the heater outlet hose (1) and the heater inlet hose (2).

  • Remove the water outlet bolts (1) and discard the water outlet seal (2).
  • Remove the water outlet (3).
    • Installation Procedure
    1. Clean the sealing surfaces.

    2. Install the water outlet (3) and a NEW water outlet seal (2).

      3. Caution:

      Refer to Fastener Caution.

    3. Install the water outlet bolts (1) and tighten to 8 Y (71 lb in)

      .



    4. Install the heater outlet hose (1) and the heater inlet hose (2).

    5. Connect the following:
    • Engine coolant temperature sensor (2) and connector clip (3)
    • Heated oxygen sensor connector (4)
    • Engine coolant air bleed hose connector (1)
  • Fill the engine coolant system. Refer to Cooling System Draining and Filling.
  • Start the engine and check for coolant leaks.
    • Water Outlet Removal
    Remove the 3 water outlet bolts (3). Remove the water outlet (2) and the water outlet seal ring (1). ...

    Coolant Pump
    ...

    Other materials:

    Radio Rear Side Door Speaker Replacement
    Radio Rear Side Door Speaker Replacement Callout Component Name Preliminary Procedure Remove the rear side door trim. Refer to Rear Side Door Trim Replacement. 1 Radio Rear Side Door Speaker Bol ...

    Fuel Pressure Relief
    Special Tools EN-34730-91 Pressure Tester For equivalent regional tools, refer to Special Tools. Warning: Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition source is present. Never drain or store gasoline or diesel fuel in an open container, due ...

    Charge Air Cooler Replacement
    Charge Air Cooler Replacement Callout Component Name Preliminary Procedures Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and properly support the vehicle. Refe ...

    В© 2014-2025 Copyright www.csmans.com
     
    0.0068