Chevrolet Sonic Repair Manual: Water Outlet Replacement (LUV)
- Removal Procedure
-
- Drain the engine coolant system. Refer to Cooling System Draining and Filling.
- Remove the following:
- Engine coolant air bleed hose (1)
- Engine coolant temperature sensor (2) and connector clip (3)
- Heated oxygen sensor connector (4)
- Remove the heater outlet hose (1) and the heater inlet hose (2).
- Remove the water outlet bolts (1) and discard the water outlet seal (2).
- Remove the water outlet (3).
- Installation Procedure
-
- Clean the sealing surfaces.
- Install the water outlet (3) and a NEW water outlet seal (2).
- Install the water outlet bolts (1) and tighten to 8 Y (71 lb in)
.
- Install the heater outlet hose (1) and the heater inlet hose (2).
- Connect the following:
Caution:
Refer to Fastener Caution.
- Engine coolant temperature sensor (2) and connector clip (3)
- Heated oxygen sensor connector (4)
- Engine coolant air bleed hose connector (1)
- Fill the engine coolant system. Refer to Cooling System Draining and Filling.
- Start the engine and check for coolant leaks.
Water Outlet Removal
Remove the 3 water outlet bolts (3).
Remove the water outlet (2) and the water outlet seal ring (1).
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Coolant Pump
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Tire Pressure Indicator Sensor Learn
Special Tools
EL-46079 Tire Pressure Monitor Diagnostic Tool
EL-50448 Tire Pressure Monitor Sensor Activation Tool
For equivalent regional tools, refer to Special Tools.
Learn Mode Description
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module ...
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Transmission Fluid Pump, Front Differential Carrier Baffle, and Front
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Callout
Component Name
1
Front Differential Carrier Baffle Bolts M6 x 25 (Qty: 2)
...
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