Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Wheel Stud Replacement

Special Tools

CH 43631 Ball Joint Separator

For equivalent regional tools, refer to Special Tools.

Removal Procedure
  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Without disconnecting the hydraulic brake flex hose, remove and support the brake caliper and bracket as an assembly. Refer to Front Brake Rotor Replacement.
  4. Remove the front wheel hub. Refer to Front Wheel Bearing and Hub Replacement.


  5. Using the CH 43631 separator  (2), remove the wheel stud (1) from the wheel bearing and hub.
Installation Procedure

    Install a NEW wheel stud to the wheel hub flange (2).
  1. Install a NEW wheel stud to the wheel hub flange (2).
  2. Position three washers (3) and an old lug nut (1) on the stud to be replaced.
  3. Position the pry bar to hold the wheel bearing flange while tightening the wheel lug nut.
  4. Tighten the old lug nut (1) until the wheel stud is firmly seated in the wheel hub flange.
  5. Remove the washers (3) and the old lug nut (1)  and the pry bar.
  6. Install the front wheel hub. Refer to Front Wheel Bearing and Hub Replacement.
  7. Install the front brake rotor. Refer to Front Brake Rotor Replacement.
  8. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  9. Lower the vehicle.
Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced. If the wheel leaks air, replace it ...

Electrical
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Other materials:

Fog Lamps
For vehicles with front fog lamps, the button is on the outboard side of the instrument panel. The ignition must be on to turn on the fog lamps. (Fog Lamps): Press to turn the fog lamps on or off. An indicator light on the instrument cluster comes on when the fog lamps are on. The fog la ...

Starter Replacement (LUV)
Removal Procedure Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. If equipped with a front suspension skid plate, remove the drivetrain ...

Manual Transmission Shift Lever Cable Adjustment
Special Tools DT-527-A Adjuster or 5mm drill bit For equivalent regional tools, refer to Special Tools. Note: Not using the specified tools may lead to shift system mis-adjustment. Remove the floor console. Refer to Front Floor Console Replacement. Lift upward an ...

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