Chevrolet Sonic Repair Manual: Air Conditioning System Seal Replacement
- Removal Procedure
-
- Disassemble the A/C refrigerant components. Refer to the appropriate repair procedure.
- Cap or tape the A/C refrigerant components.
- Remove the sealing washer (1) from the A/C refrigerant component.
- Inspect the seal washer for signs of damage to help determine the root cause of the failure.
- Inspect the A/C refrigerant components for damage or burrs. Repair if necessary.
- DISCARD the sealing washer.
Note:
Cap or tape the open A/C refrigerant components immediately to prevent system contamination.
Note:
DO NOT reuse sealing washer.
- Installation Procedure
-
- Inspect the new sealing washer for any signs of cracks, cuts, or damage.
Do not use a damaged sealing washer.
- Remove the cap or tape from the A/C refrigerant components.
- Using a lint-free clean, dry cloth, clean the sealing surfaces of the A/C refrigerant components.
- Carefully install the NEW sealing washer (1) onto the A/C refrigerant
component.
The sealing washer (1) must completely bottom against the surface of the fitting.
- Assemble the remaining A/C refrigerant components. Refer to the appropriate repair procedure.
Note:
Flat washer type seals do not require lubrication.
Note:
After tightening the A/C components, there should be a slight sealing gap of approximately 1.2 mm (3/64 in) between the A/C line and the A/C component.
- Inspect the new sealing washer for any signs of cracks, cuts, or damage.
Air Conditioning Refrigerant Service Valve Core Replacement
Special Tools
GE-39400-A Halogen Leak Detector
GE-46246 Valve Core Removal Tool
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Recover the refrigerant ...
Air Inlet Assembly Replacement
Air Inlet Assembly Replacement
Callout
Component Name
Preliminary Procedures
Remove the Heater and Air Conditioning Evaporator and ...
Other materials:
Liftgate Weatherstrip Replacement
Liftgate Weatherstrip Replacement
Callout
Component Name
1
Liftgate Weatherstrip
Procedure
Clean the area where the seal will be mounted. Use a suitable solvent
with a mixture of 50?€‰percent isopropyl alc ...
Crankshaft and Bearing Installation
Special Tools
EN-45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools
Note: Inspect the installation position.
Install the crankshaft bearing clips, oil bearing clips.
Install the crankshaft.
Note: Inspect the installation position.
...
Drive Range, Fifth Gear Default (Gen 2)
If the transmission encounters an electrical component malfunction, the transmission
will default to Fourth gear. All solenoids will default to their normal state. If
the torque converter clutch is applied, it will release. The transmission will remain
in Drive Range?Fourth Gear Default until ...
0.0063