Chevrolet Sonic Repair Manual: Brake Drum Replacement (J93, J94)

Chevrolet Sonic Repair Manual / Chassis / Brakes / Drum Brakes / Brake Drum Replacement (J93, J94)

Special Tools

CH-41013 Rotor Resurfacing Kit
CH-42450-A Wheel Hub Resurfacing Kit

For equivalent regional tools, refer to Special Tools.

Removal Procedure

Warning:

Refer to Brake Dust Warning.

Release the park brake.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.

Remove the brake drum bolt (1).

Remove the brake drum (1).
If reinstalling the brake drum, use the CH-41013 Rotor Resurfacing Kit to clean the wheel hub flange mating surface of the brake drum of any corrosion.

Installation Procedure

Using the CH-42450-A Wheel Hub Resurfacing Kit to clean the wheel hub flange of any corrosion.
Adjust the drum brakes. Refer to Drum Brake Adjustment.

Install the brake drum (1).

Caution:

Refer to Fastener Caution.

Install the brake drum screw (1) and tighten to 9 Y (80 lb in)
.
Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
Apply the brakes 2 or 3 times to seat and center the brake shoes on the brake drum.

Brake Drum Refinishing

Special Tools CH-41013 Rotor Resurfacing Kit CH-42450-A Wheel Hub Resurfacing Kit For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. T ...

Brake Drum Surface and Wear Inspection

Special Tools CH-8001 Dial Indicator Set For equivalent regional tools, refer to Special Tools. Warning: Refer to Brake Dust Warning. With the brake drum removed, clean the brake sh ...

Other materials:

Selecting the Alert Timing
The Collision Alert control is on the steering wheel. Press COLLISION ALERT to set the alert timing to far, medium, near or off. The first button press shows the current control setting on the DIC. Additional button presses will change this setting. The chosen setting will remain until it is ...

Engine Front Cover and Oil Pump Installation
Special Tools EN-952 Fixing Pin EN-953-A Fixing Tool EN-49977-100 Transmitter Disc Fixation EN-49977-200 Fixing Tool For equivalent regional tools, refer to Special Tools. Note: Mind the guide sleeves when installing engine front cover. Install the engine front ...

Transmission Rear Mount Replacement
Removal Procedure Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Using a suitable jack stand, support the rear of the powertrain. Remove and DISCARD the transmission mount to bracket through fastener (1). Remove the transmiss ...

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