Chevrolet Sonic Repair Manual: Clutch Master Cylinder Replacement
- Removal Procedure
-
- Remove the battery tray. Refer to Battery Tray Replacement.
- Remove as much brake fluid out of brake fluid reservoir as possible.
- Remove the clutch master cylinder reservoir hose (1) from the clutch master cylinder.
- Unclip the clutch actuator cylinder front pipe from the 2 retainers (1).
- Remove the retaining clip (1).
- Disconnect the clutch actuator cylinder front pipe (3) from the clutch master cylinder (2).
- Remove the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Disconnect the push rod retainer (1) from the clutch pedal.
- Remove the 2 clutch master cylinder fasteners (1).
- Remove the clutch master cylinder from the brake pedal assembly.
Note:
Press the 2 latches (arrows) together.
- Installation Procedure
-
- Install the clutch master cylinder into the brake pedal assembly.
- Install the 2 clutch master cylinder fasteners (1)
and tighten to 4.5 Y (40 lb in)
.
- Connect the push rod retainer (1) to the clutch pedal.
- Install the brake pedal assembly. Refer to Brake Pedal Assembly Replacement.
- Connect the clutch actuator cylinder front pipe (3) to the clutch master cylinder (2).
- Install the retaining clip (1).
- Clip the clutch actuator cylinder front pipe into the 2 retainers (1).
- Install the clutch master cylinder reservoir hose (1) to the clutch master cylinder.
- Install the battery tray. Refer to Battery Tray Replacement.
- Bleed the hydraulic clutch system. Refer to Hydraulic Clutch System Bleeding.
- Fill the reservoir with GM approved brake fluid from a clean, sealed brake fluid container up to the MAX level.
Caution:
Refer to Fastener Caution.
Note:
An audible click will be heard when the clip is correctly seated.
Hydraulic Clutch System Bleeding
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Brake fluid must not come in contact with mineral oils and
greases. The smallest amount of such could lead to malfunction or bre ...
Clutch Pedal Position Sensor Replacement
Removal Procedure
Remove the instrument panel lower trim pad cover.
Refer to Instrument Panel Lower Trim Pad Cover Replacement.
Remove the clutch pedal position sen ...
Other materials:
Inflatable Restraint Sensing and Diagnostic Module Programming and Setup
Special Tools
EL-49642 SPS Programming Support Tool
For equivalent regional tools, refer to Special Tools.
Note:
DO NOT program a control module unless directed to by a service procedure
or a service bulletin. If the ECU is not properly configured with the correct
calibration ...
Transmission Replacement (With 1.2L or 1.4L Engine)
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
Without draining the coolant or removing the hoses,
remove and position aside the radiator surge tank. Refer to
Radiator Surge Tank Replacement.
Remove the transmission range selector lever c ...
Supplemental air bag warning light
In the Nissan Armada, the supplemental air bag warning light, identified by the
symbol
displayed in the instrument cluster, continuously monitors the integrity of the
air bag systems, pretensioners, and all associated wiring circuits.
When the ignition switch of the Nissan Armada is tur ...
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