Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Engine Oil Cooler Inlet Pipe Replacement (LUW)

Chevrolet Sonic Repair Manual / Powertrain / Engine / Engine Lubrication / Information / Engine Oil Cooler Inlet Pipe Replacement (LUW)

Removal Procedure
  1. Drain the cooling system. Refer to Cooling System Draining and Filling.
  2. Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.


  3. Remove the engine oil cooler pipe bolts (1) and the engine oil cooler pipe (2).

  4. Remove the engine oil cooler outlet pipe bolts (1) and the engine oil cooler outlet pipe bracket (2).

  5. Remove the engine oil cooler assembly bolts (1) and remove the cooler (2).
  6. Remove the engine oil cooler inlet pipe (4) and seals (3).
Installation Procedure
  1. Replace the seals on the engine oil cooler outlet pipe and the engine oil cooler pipe.

  2. Install the engine oil cooler inlet pipe (4) with NEW seals (3) to the engine oil cooler assembly.
  3. Position the engine oil cooler assembly (2) to the engine block.
  4. Caution:

    Refer to Fastener Caution.

  5. Install the engine oil cooler assembly bolts (1) and tighten to 25 Y (19 lb ft)

    .



  6. Install the engine oil cooler outlet pipe mounting bolts (1) and the bracket (2) to the water pump housing and tighten to 8 Y (71 lb in)

    .



  7. Install the engine oil cooler pipe (3) to the thermostat housing and tighten bolts (1) to 8 Y (71 lb in)

    .

  8. Install the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.
  9. Fill the cooling system. Refer to Cooling System Draining and Filling.
  10. Start the engine and check for coolant leaks.
Engine Oil Cooler Housing Replacement
Removal Procedure Drain the engine coolant. Refer to Cooling System Draining and Filling. Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement. R ...

Engine Oil Cooler Installation
Note: Lubricate the oil cooler seal (8) with clean engine oil. Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9). ...

Other materials:

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Warning: In order to reduce the risk of personal injury when exposed to toxic fumes while grinding, cutting, or applying repair material on any type of sheet molded compound or RIM rigid plastic, observe the following guidelines: Work in a properly ventilated area Apply protecti ...

Rear Side Door Trim Replacement (Hatchback)
Rear Side Door Trim Replacement Callout Component Name Preliminary Procedure Remove the rear side door upper rear trim panel. Refer to Rear Side Door Upper Rear Trim Panel Replacement. 1 Rear Si ...

Rear Brake Cylinder Overhaul
Disassembly Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the rear brake cylinder. Refer to Rear Brake Cylinder Replacement. ...

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