Chevrolet Sonic Repair Manual: Engine Oil Cooler Inlet Pipe Replacement (LUW)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.
- Remove the engine oil cooler pipe bolts (1) and the engine oil cooler pipe (2).
- Remove the engine oil cooler outlet pipe bolts (1) and the engine oil cooler outlet pipe bracket (2).
- Remove the engine oil cooler assembly bolts (1) and remove the cooler (2).
- Remove the engine oil cooler inlet pipe (4) and seals (3).
- Installation Procedure
-
- Replace the seals on the engine oil cooler outlet pipe and the engine oil cooler pipe.
- Install the engine oil cooler inlet pipe (4) with NEW seals (3) to the engine oil cooler assembly.
- Position the engine oil cooler assembly (2) to the engine block.
- Install the engine oil cooler assembly bolts (1) and tighten to 25 Y
(19 lb ft)
.
- Install the engine oil cooler outlet pipe mounting bolts (1) and the
bracket (2) to the water pump housing and tighten to 8 Y (71 lb in)
.
- Install the engine oil cooler pipe (3) to the thermostat housing and
tighten bolts (1) to 8 Y (71 lb in)
.
- Install the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- Start the engine and check for coolant leaks.
Caution:
Refer to Fastener Caution.
Engine Oil Cooler Housing Replacement
Removal Procedure
Drain the engine coolant. Refer to Cooling System Draining and Filling.
Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
R ...
Engine Oil Cooler Installation
Note: Lubricate the oil cooler seal (8) with clean engine oil.
Install the engine oil cooler assembly (6) along with 2 NEW sealings (8)
and (9). ...
Other materials:
Engine Oil Pressure Indicator Switch Replacement
Engine Oil Pressure Indicator Switch Replacement
Callout
Component Name
1
Engine Oil Pressure Indicator Switch
Caution: Refer to Component Fastener
Tightening Caution.
Procedure
Place coll ...
Windshield Header Courtesy Lamp Replacement
=i_ii.=========
Windshield Header Courtesy Lamp Replacement
Callout
Component Name
1
Windshield Header Courtesy Lamp
Procedures
Grasp the courtesy lamp assembly and pull downward to release the
retainer clips ...
Hydraulic Clutch System Bleeding
Warning: Refer to Brake Fluid Irritant Warning.
Caution: Brake fluid must not come in contact with mineral oils and
greases. The smallest amount of such could lead to malfunction or breakdown
of the clutch.
Caution: Refer to Brake Fluid Effects on Paint
and Electrical Com ...
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