Chevrolet Sonic Repair Manual: Engine Oil Cooler Inlet Pipe Replacement (LUW)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.
- Remove the engine oil cooler pipe bolts (1) and the engine oil cooler pipe (2).
- Remove the engine oil cooler outlet pipe bolts (1) and the engine oil cooler outlet pipe bracket (2).
- Remove the engine oil cooler assembly bolts (1) and remove the cooler (2).
- Remove the engine oil cooler inlet pipe (4) and seals (3).
- Installation Procedure
-
- Replace the seals on the engine oil cooler outlet pipe and the engine oil cooler pipe.
- Install the engine oil cooler inlet pipe (4) with NEW seals (3) to the engine oil cooler assembly.
- Position the engine oil cooler assembly (2) to the engine block.
- Install the engine oil cooler assembly bolts (1) and tighten to 25 Y
(19 lb ft)
.
- Install the engine oil cooler outlet pipe mounting bolts (1) and the
bracket (2) to the water pump housing and tighten to 8 Y (71 lb in)
.
- Install the engine oil cooler pipe (3) to the thermostat housing and
tighten bolts (1) to 8 Y (71 lb in)
.
- Install the exhaust manifold with catalytic converter. Refer to Exhaust Manifold with Catalytic Converter Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- Start the engine and check for coolant leaks.
Caution:
Refer to Fastener Caution.
Engine Oil Cooler Housing Replacement
Removal Procedure
Drain the engine coolant. Refer to Cooling System Draining and Filling.
Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
R ...
Engine Oil Cooler Installation
Note: Lubricate the oil cooler seal (8) with clean engine oil.
Install the engine oil cooler assembly (6) along with 2 NEW sealings (8)
and (9). ...
Other materials:
Steering Wheel Airbag Coil Replacement
Steering Wheel Airbag Coil Replacement
Callout
Component Name
Preliminary Procedures
Remove the steering wheel. Refer to Steering Wheel Replacement.
Remove the steering column upper trim cover. Refer to Steering Column
...
Wheel Stud Replacement
Special Tools
CH 43631 Ball Joint Separator
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal
and In ...
Automatic Transmission Shift Lock Control Function Check
Warning: When you are doing this inspection, the vehicle could move
suddenly. If the vehicle moves, you or others could be injured.
Before starting this check, be sure there is enough room
around the vehicle. It should be parked on a level surface.
Apply the parking brake. Be read ...
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