Chevrolet Sonic Repair Manual: Engine Oil Cooler Inlet Pipe Replacement (LUW)
- Removal Procedure
-
- Drain the cooling system. Refer to Cooling System Draining and Filling.
- Remove the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with Catalytic Converter Replacement.
- Remove the engine oil cooler pipe bolts (1) and the engine oil cooler
pipe (2).
- Remove the engine oil cooler outlet pipe bolts (1) and the engine oil
cooler outlet pipe bracket (2).
- Remove the engine oil cooler assembly bolts (1) and remove the cooler (2).
- Remove the engine oil cooler inlet pipe (4) and seals (3).
- Installation Procedure
-
- Replace the seals on the engine oil cooler outlet pipe and the engine
oil cooler pipe.
- Install the engine oil cooler inlet pipe (4) with NEW seals (3) to the
engine oil cooler assembly.
- Position the engine oil cooler assembly (2) to the engine block.
Caution:
Refer to Fastener Caution.
- Install the engine oil cooler assembly bolts (1) and tighten to 25 Y
(19 lb ft)
.
- Install the engine oil cooler outlet pipe mounting bolts (1) and the
bracket (2) to the water pump housing and tighten to 8 Y (71 lb in)
.
- Install the engine oil cooler pipe (3) to the thermostat housing and
tighten bolts (1) to 8 Y (71 lb in)
.
- Install the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with Catalytic Converter Replacement.
- Fill the cooling system. Refer to Cooling System Draining and Filling.
- Start the engine and check for coolant leaks.
Removal Procedure
Drain the engine coolant. Refer to Cooling System Draining and Filling.
Drain the engine oil. Refer to Engine Oil and Oil Filter Replacement.
R ...
Note: Lubricate the oil cooler seal (8) with clean engine oil.
Install the engine oil cooler assembly (6) along with 2 NEW sealings (8)
and (9). ...
Other materials:
Front and Rear Side Door Sill Trim Plate Kit Installation
Installation Instructions Part Number
95470932
Kit Contents
elrr-lh-trim-templateelrr-rh-trim-template
Tools Required
ice18-20foam(sponge)tape2mm/5mm
Procedure
...
Special Tools
Illustration
Tool Number/ Description
BO-125
KM-125
Torque Rod Lifter
...
Front Side Door Trim Replacement
Front Side Door Trim Replacement
Callout
Component Name
Preliminary Procedure
Remove the front side door upper front trim panel. Refer to Front Side
Door Upper Front Trim Panel Replacement.
1
Fr ...
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