Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation
- Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
- Install the 3 oil cooler bolts (5) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet pipe bolt (7) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
- Install the oil cooler coolant outlet hose clamp (1).
- Install the oil cooler coolant inlet hose (4) to the water outlet.
- Install the oil cooler coolant inlet hose clamp (3).
Note:
Lubricate the oil cooler seal (8) with clean engine oil.
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with C ...
Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to Cooling S ...
Other materials:
Rear Seat Center Shoulder Belt Replacement (Hatchback)
Rear Seat Center Shoulder Belt Replacement
Callout
Component Name
Preliminary Procedures
Remove the rear seat cushion. Refer to Rear Seat Cushion Removal
and Installation.
Remove the rear seat back cushion. Refer to Rear ...
Fuel Tank Filler Door Replacement
Fuel Tank Filler Door Replacement
Callout
Component Name
1
Fuel Tank Filler Door
Procedure
Position the fuel tank filler door to the full open position. Using light
outward sliding pressure on the filler door, ...
Manual Transmission Shift Lever and Selector Lever Cable Replacement
Removal Procedure
Remove the battery tray. Refer to
Battery Tray Replacement.
\i
Disconnect the shift lever and selector cable ends (1)
from the transmission shift lever and selector levers.
Pull the cable retainers (2) to release the shift
leve ...
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