Chevrolet Sonic Repair Manual: Engine Oil Cooler Installation
- Install the engine oil cooler assembly (6) along with 2 NEW sealings (8) and (9).
- Install the 3 oil cooler bolts (5) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet pipe bolt (7) and tighten to 10 Y (89 lb in)
.
- Install the oil cooler coolant outlet hose (2) to the engine coolant thermostat housing.
- Install the oil cooler coolant outlet hose clamp (1).
- Install the oil cooler coolant inlet hose (4) to the water outlet.
- Install the oil cooler coolant inlet hose clamp (3).
Note:
Lubricate the oil cooler seal (8) with clean engine oil.
Engine Oil Cooler Inlet Pipe Replacement (LUW)
Removal Procedure
Drain the cooling system. Refer to Cooling System Draining and Filling.
Remove the exhaust manifold with catalytic converter. Refer to Exhaust
Manifold with C ...
Engine Oil Cooler Outlet Hose Replacement (LUV)
Engine Oil Cooler Outlet Hose Replacement
Callout
Component Name
Preliminary Procedure
Drain the cooling system. Refer to Cooling S ...
Other materials:
Air Inlet Grille Panel Replacement
Air Inlet Grille Panel Replacement
Callout
Component Name
Preliminary Procedure
Remove both wiper arm assemblies. Refer to Windshield Wiper Arm
Replacement.
Remove both outer hood rear seals. Refer to Hood Rear Seal Repla ...
Stationary Window Waterleak Repair
Warning: If any water enters the vehicle interior up to the level
of the carpet or higher and soaks the carpet, the sensing and diagnostic module
(SDM) and the SDM harness connector may need to be replaced. The SDM could be
activated when powered, which could cause deployment of the air ...
Battery Negative Cable Replacement
Battery Negative Cable Replacement
Callout
Component Name
Preliminary Procedures
Disconnect the battery current sensor connector.
Remove the battery tray. Refer to Battery Tray Replacement.
1
Bo ...
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