Chevrolet Sonic Repair Manual: Generator Replacement (LUV)

Chevrolet Sonic Repair Manual / Electrical / Charging / Generator Replacement (LUV)

Removal Procedure

Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
Remove the drive belt. Refer to Drive Belt Replacement.
Remove the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.

Remove the engine harness connector (1) and the battery positive cable generator fastener (2).
Remove the battery positive cable (3) from the back of the generator.

Remove the generator mounting fasteners (1) and remove the generator (2) from the engine.

Installation Procedure

Caution:

Refer to Fastener Caution.

Install the generator (2) with the mounting fasteners (1) and tighten to 35 Y (26 lb ft)
.

Install the battery positive cable (3) and the engine harness connector (1) to the back of the generator. Tighten fastener (2) to 9 Y (80 lb in)
.
Install the drive belt tensioner. Refer to Drive Belt Tensioner Replacement.
Install the drive belt. Refer to Drive Belt Replacement.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.

Generator Removal

Remove the 2 generator bolts (2). Remove the generator (1). ...

Generator Replacement (LUW)

Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Brake Drum Diameter Measurement
Warning: Refer to Brake Dust Warning. Remove brake drum. Refer to Brake Drum Replacement Clean the brake shoe lining contact surface of the brake drum (2) with denatured alcohol or an equivalent approved brake cleaner. Using a brake drum micrometer (1) calibra ...

Aluminum Wheel Porosity Repair
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation. Inflate the tire to the manufacturer specified pressure as stated on the tire. Submerge the tire/wheel into a water bath in order t ...

Transmission Assemble (Gen 1)
Special Tools 3-9506289 Universal Adapter R-0007758 Holding Fixture S-9407197 Differential Rotating Tool S-9407198 Differential Bearing Race Wrench For equivalent regional tools, refer to Special Tools. Install the clutch and differential housing assembly (1) onto ...

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