Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Rear Brake Cylinder Overhaul

Chevrolet Sonic Repair Manual / Chassis / Brakes / Drum Brakes / Rear Brake Cylinder Overhaul

Disassembly Procedure

    Warning:

    Refer to Brake Dust Warning.

    Warning:

    Refer to Brake Fluid Irritant Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the rear brake cylinder. Refer to Rear Brake Cylinder Replacement.


  3. Remove and discard the brake cylinder dust seals (1).

  4. Remove the brake cylinder pistons (1) and spring (2).
  5. Remove and discard the brake cylinder piston seals.
  6. Inspect the brake cylinder bore for excessive corrosion, scoring, nicks, and pitting.
  7. If the brake cylinder bore exhibits the above conditions, the brake cylinder assembly requires replacement.
  8. Remove light corrosion in the cylinder bore with a fine crocus cloth.
  9. Thoroughly clean the brake cylinder and pistons with denatured alcohol and dry with filtered, non-lubricated compressed air.
Assembly Procedure
  1. Lightly lubricate the new piston seals and brake cylinder bore with GM approved brake fluid from a clean, sealed, brake fluid container.
  2. Assemble the new piston seals with the lip of the seals facing inward to the brake cylinder pistons.

  3. Install the brake cylinder pistons (1) and spring (2) into the brake cylinder bore.

    4. Note:

    Do not lubricate the brake cylinder dust seals.

  4. Install the new brake cylinder dust seals (1).
  5. Install the rear brake cylinder. Refer to Rear Brake Cylinder Replacement.
  6. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.
Rear Brake Backing Plate Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer ...

Rear Brake Cylinder Replacement
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacki ...

Other materials:

Flushing
Special Tools BO 42220 Universal 12V Leak Detection Lamp GE 41447 R-134A A/C Tracer Dye Box of 24 GE 45268 A/C Flush Adapter Kit For equivalent regional tools, refer to Special Tools. Note: Flushing with the ACR 2000 is not intended to remove metal from the A/C ...

Intake Manifold Disassemble (1.8L LUW and LWE)
Remove the intake manifold absolute pressure sensor bolt (1). Remove the manifold absolute pressure sensor (2) from the intake manifold (3). Remove the intake manifold mount (2) from the intake manifold (1). Remove the throttle body seal& ...

Exterior front
The front exterior layout of the Nissan Armada highlights essential visibility, lighting, and driver-assist components. These features contribute to improved driving comfort, safety, and modern functionality expected from a full-size SUV like the Nissan Armada. Hood Windshield wiper ...

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