Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Rear Brake Cylinder Replacement

Chevrolet Sonic Repair Manual / Chassis / Brakes / Drum Brakes / Rear Brake Cylinder Replacement

Removal Procedure

    Warning:

    Refer to Brake Dust Warning.

    Warning:

    Refer to Brake Fluid Irritant Warning.

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  2. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  3. Remove the brake drum. Refer to Brake Drum Replacement.
  4. Remove the drum brake adjusting hardware. Refer to Drum Brake Adjusting Hardware Replacement.
  5. Clean the area surrounding the wheel cylinder of dirt and debris.

  6. Remove the rear brake cylinder bleeder valve bolt (1) and cap (2).

  7. Disconnect the brake pipe fitting (1).

    Cap the brake pipe fitting to prevent brake fluid loss and contamination.


  8. Remove the rear brake cylinder bolts (1).

  9. Spread the top of the brake shoes slightly and remove the rear brake cylinder (1).
Installation Procedure

    Spread the top of the brake shoes slightly and install the rear brake
  1. Spread the top of the brake shoes slightly and install the rear brake cylinder (1).

  2. Caution:

    Refer to Fastener Caution.

  3. Install the rear brake cylinder bolts (1) and tighten to 10 Y (89 lb in)

    .



  4. Connect the brake pipe fitting (1) and tighten to 18 Y (13 lb ft)

    .



  5. Install the rear brake cylinder bleeder valve bolt (1) and tighten to 9 Y (80 lb in)

    .

  6. Install the rear brake cylinder bleeder valve bolt cap (2).
  7. Install the drum brake adjusting hardware. Refer to Drum Brake Adjusting Hardware Replacement.
  8. Adjust the drum brakes. Refer to Drum Brake Adjustment.
  9. Install the brake drum. Refer to Brake Drum Replacement.
  10. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation.
  11. Bleed the hydraulic brake system. Refer to Hydraulic Brake System Bleeding.
Rear Brake Cylinder Overhaul
Disassembly Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and J ...

Rear Brake Hose Replacement (Body to Axle - Drum Brake)
Removal Procedure Warning: Refer to Brake Dust Warning. Warning: Refer to Brake Fluid Irritant Warning. Raise and support the vehicle. Refer to Lifting and Jacking the ...

Other materials:

Tire and Wheel Balancing (Road Force Variation (RFV))
ALL wheel/tire assemblies must have a RFV within spec before being mounted on vehicle. Important: If a wheel/tire assembly is not within the RFV specification after match mounting, the tire must be returned to the tire manufacturer. DO NOT install tire/wheel assembly on a vehicl ...

Intake Manifold Installation (1.8L LUW and LWE)
Clean the sealing surfaces. Install 4 NEW gaskets. Caution: Refer to Fastener Caution. Install the intake manifold (2) and the 7 intake manifold bolts (1) and tighten to  20 Y (15 lb ft). Install the intake m ...

K20 Engine Control Module: Programming and Setup
Special Tools EL-49642 SPS Programming Support Tool For equivalent regional tools, refer to Special Tools. Note: DO NOT program a control module unless directed to by a service procedure or a service bulletin. If the control module is not properly configured with the correct ...

В© 2014-2026 Copyright www.csmans.com
 
0.026