Chevrolet Sonic Repair Manual: Steering Linkage Inner Tie Rod Inspection
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools.
Note:
This inspection procedure does not supersede local government
required inspections that have more stringent requirements.
- Turn the ignition key to the ON position with the engine OFF.
- With the aid of an assistant, turn the steering wheel to the full stop position
and hold the steering wheel in that position until the test is complete. Part
of the steering linkage inner tie rod (2) being tested should be inside the
steering gear housing. The inner tie rod housing (1) being tested should be
inside the steering gear housing and seated against the steering stop.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- If there is not a good location for the GE-8001 dial indicator pointer
at the steering gear housing, install a large worm gear hose clamp (3) to the
steering gear housing over the larger steering gear boot clamp and align the
clamp so that the screw can be a location for the GE-8001 dial indicator
pointer.
- Install the GE-8001 dial indicator between the inner tie rod and
the steering gear housing or the worm gear clamp in such a way as to measure
the lash between the inner tie rod and the steering gear housing. The lash between
the inner tie rod and the steering gear housing is equal to the lash between
the inner tie rod and the inner tie rod housing because the inner tie rod housing
is inside the steering gear housing during this procedure.
Note:
Only move the tire enough to feel any lash between the inner
tie rod and the inner tie rod housing without moving the steering gear rack.
- Grasping the tire at the 3 o'clock (2) and 9 o'clock (1) positions, gently
push in on one side of the tire in order to remove any lash.
- Zero the GE-8001 dial indicator .
- On the same side of the tire previously pushed in, gently pull out and measure
the lash.
- Record the measurement shown on the GE-8001 dial indicator .
- If the measured value exceeds 0.5 mm (0.02 in), replace the inner tie rod.
Refer to Steering Linkage Inner Tie Rod Replacement.
- Repeat the procedure for the other side.
Removal Procedure
Remove the Instrument panel assembly. Refer to Instrument Panel Assembly
Replacement.
Remove the steering column and wheel from the vehicle. Refer to Steering
...
Steering Linkage Inner Tie Rod Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Li ...
Other materials:
Starting the Engine
The vehicle has a Computer-Controlled Cranking System. It assists in starting
the engine and protects components. If the ignition key is turned to START and then
released when the engine begins cranking, the engine will continue cranking for
a few seconds or until the engine starts. If the eng ...
Rear Side Door Upper Rear Trim Panel Replacement (Hatchback)
Rear Side Door Upper Rear Trim Panel Replacement
Callout
Component Name
1
Rear Side Door Upper Rear Trim Panel Assembly
Procedure
Pull the door upper rear trim panel away from the rear side door.
...
Drive Range, Second Gear (Gen 1)
As vehicle speed increases and operating conditions become appropriate, the transmission
control module (TCM) processes input signals from the automatic transmission input
and output speed sensors, the throttle position sensor and other vehicle sensors
to determine the precise moment to comman ...
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