Chevrolet Sonic Repair Manual: Steering Linkage Outer Tie Rod Inspection
Special Tools
GE-8001 Dial Indicator Set
For equivalent regional tools, refer to Special Tools.
Note:
This inspection procedure does not supersede local government
required inspections that have more stringent requirements.
- Inspect the outer tie rod seal. If the outer tie rod seal is torn, replace
the outer tie rod. Refer to Steering Linkage Outer Tie Rod Replacement.
- Raise the side of the vehicle being inspected with a floor jack while maintaining
contact between the opposite wheel and the shop floor. Support the lower control
arm with a floor jack stand as far outboard as possible and remove the floor
jack. Refer to Lifting and Jacking the Vehicle.
- Install the GE-8001 dial indicator between the outer tie rod and
the steering knuckle as shown in the graphic. Note that the tire and wheel assembly
is shown removed only for clarification of the GE-8001 dial indicator
position.
- Grasping the tire at the 3 o'clock (2) and 9 o'clock (1) positions, gently
push in on one side of the tire to remove any lash.
- Zero the GE-8001 dial indicator .
- On the same side of the tire previously pushed inwards, gently pull outwards
and measure the lash.
- Record the measurement shown on the GE-8001 dial indicator .
- If the measured value exceeds 0.5 mm (0.02 in), replace the outer tie rod.
Refer to Steering Linkage Outer Tie Rod Replacement.
- Repeat the procedure for the other side.
Steering Linkage Inner Tie Rod Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Li ...
Steering Linkage Outer Tie Rod Replacement
Callout
Component Name
Preliminary Procedures
Raise and support the vehicle. Refer to Li ...
Other materials:
Airbag Instrument Panel Module Replacement
Airbag Instrument Panel Module Replacement
Callout
Component Name
Warning: Refer to SIR Inflator Module Handling and Storage
Warning.
Warning: Refer to SIR Warning.
Preliminary Procedure
Disable t ...
Secondary Air Injection Pump Installation
Install the secondary air injection pump (1).
Loosely install the secondary air injection pump nut (2) and the 2 secondary
air injection pump bolts (4).
Caution: Refer to Fastener Caution.
Tighten the secondary air injection pump nut (2) an ...
Exhaust Manifold Cleaning and Inspection
Clean the exhaust manifold (1) in solvent.
Warning: Wear safety glasses in order to avoid eye damage.
Dry the exhaust manifold (1) with compressed air.
An exhaust manifold leak or damage may cause an exhaust leak and may effect
OBD II system perf ...
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