Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Starter Replacement (LUV)

Chevrolet Sonic Repair Manual / Electrical / General / Starter Replacement (LUV)

Removal Procedure
  1. Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. If equipped with a front suspension skid plate, remove the drivetrain and suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  4. Remove the battery positive cable fastener (2) and the battery positive cable terminal (1), from the starter solenoid.
  5. Remove the starter battery positive fastener (3) and the positive terminal (4), from the starter solenoid.
  6. Remove the battery negative cable fastener (5) and the battery negative ground terminal (6), from the starter mounting stud.

  7. Remove the starter mounting fasteners (1) and remove the starter from the vehicle.
Installation Procedure

    Install the starter (2).
  1. Install the starter (2).
  2. Caution:

    Refer to  Fastener Caution.

  3. Install the starter fasteners (1) and tighten to  25 Y (18 lb ft)

    .



  4. Install the ground cable (6).
  5. Install the ground cable fastener (5) and tighten to  12.5 Y (111 lb in)

    .

  6. Install the starter positive cable (4) to starter.
  7. Install the starter positive cable fastener (3) and tighten to  12.5 Y (111 lb in)

    .

  8. Install the battery positive cable terminal (1).
  9. Install the battery positive cable fastener (2) and tighten to  12.5 Y (111 lb in)

    .

  10. Install the drivetrain and suspension skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  11. Lower the vehicle.
  12. Connect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
Special Tools
Illustration Tool Number/Description EL 38758 EL 50074 J 38758 Parasitic Draw Test Switch ...

Starter Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Accessory Power Receptacle Replacement
Special Tools EL-42059 Cigar Lighter Socket Remover . For equivalent regional tools. Refer to Special Tools Removal Procedure Remove the auxiliary power outlet fuse from the fuse block. Remove the receptacle: Look into the receptacle. There are two 3?€‰mm ( ...

Wheel Replacement
Replace any wheel that is bent, cracked, or badly rusted or corroded. If wheel nuts keep coming loose, the wheel, wheel bolts, and wheel nuts should be replaced. If the wheel leaks air, replace it. Some aluminum wheels can be repaired. See your dealer if any of these conditions exist. Your d ...

Transmission Case Disassemble (Gen 2)
Special Tools 3-9506289 Universal Adapter J-810700 Mainshaft Bearing Remover J-810704 Center Bar Puller M-680770 Universal Sliding Mallet R-0007758 Holding Fixture R-0007770 Holding Fixture Adapter Plates T-0307000 Extractor and Driver Fixture T-9807671 Slide Hammer For eq ...

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