Chevrolet Sonic manuals
 

Chevrolet Sonic Repair Manual: Starter Replacement (LUV)

Chevrolet Sonic Repair Manual / Electrical / General / Starter Replacement (LUV)

Removal Procedure
  1. Disconnect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
  3. If equipped with a front suspension skid plate, remove the drivetrain and suspension frame skid plate. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.


  4. Remove the battery positive cable fastener (2) and the battery positive cable terminal (1), from the starter solenoid.
  5. Remove the starter battery positive fastener (3) and the positive terminal (4), from the starter solenoid.
  6. Remove the battery negative cable fastener (5) and the battery negative ground terminal (6), from the starter mounting stud.

  7. Remove the starter mounting fasteners (1) and remove the starter from the vehicle.
Installation Procedure

    Install the starter (2).
  1. Install the starter (2).

    2. Caution:

    Refer to  Fastener Caution.

  2. Install the starter fasteners (1) and tighten to  25 Y (18 lb ft)

    .



  3. Install the ground cable (6).
  4. Install the ground cable fastener (5) and tighten to  12.5 Y (111 lb in)

    .

  5. Install the starter positive cable (4) to starter.
  6. Install the starter positive cable fastener (3) and tighten to  12.5 Y (111 lb in)

    .

  7. Install the battery positive cable terminal (1).
  8. Install the battery positive cable fastener (2) and tighten to  12.5 Y (111 lb in)

    .

  9. Install the drivetrain and suspension skid plate, if equipped. Refer to Drivetrain and Front Suspension Frame Skid Plate Replacement.
  10. Lower the vehicle.
  11. Connect the battery negative cable. Refer to  Battery Negative Cable Disconnection and Connection.
Special Tools
Illustration Tool Number/Description EL 38758 EL 50074 J 38758 Parasitic Draw Test Switch ...

Starter Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking ...

Other materials:

Securing Child Restraints (Right Front Passenger Seat)
This vehicle has airbags. A rear seat is a safer place to secure a forward-facing child restraint. See Where to Put the Restraint. In addition, the vehicle has a passenger sensing system which is designed to turn off the front outboard passenger frontal airbag and knee airbag under certain co ...

Generator Replacement (LUW)
Removal Procedure Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the drive belt. Refer to Drive Belt Replacement. Remove t ...

Input Shaft Assemble
Special Tools J-840733 Driver For equivalent regional tools, refer to Special Tools. Note: Ensure the input shaft rear bearing retaining ring (2) is placed on the input shaft before installing the input shaft rear bearing assembly (1). Place the input sh ...

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