Chevrolet Sonic Repair Manual: Starter Replacement (LUW)
- Removal Procedure
-
- Disconnect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle.
- Remove the drivetrain and front suspension frame skid plate. Refer to
Drivetrain and Front Suspension Frame Skid Plate Replacement.
- Remove the intake manifold brace fasteners (1) and remove the intake
manifold brace (2).
- Remove the starter solenoid battery positive fastener (2) and the starter
mounting stud/fastener (1).
- Remove the battery positive and negative cable (3) from the starter.
- Remove the starter solenoid fastener (1) and the engine harness terminal (2)
from the starter solenoid.
Note:
The starter mounting fastener can be accessed from the
top of the engine, with the battery tray removed.
- Remove the starter mounting fastener (1) and the starter (3) from the
vehicle.
- Installation Procedure
-
Caution:
Refer to Fastener Caution.
- Install the starter (3) into position and tighten the starter mounting
fastener (1) to 25 Y (18 lb ft)
.
- Install the engine harness terminal (2) to the starter solenoid and
tighten the solenoid fastener (1) to 9 Y (80 lb in)
.
- Install the battery negative cable terminal and the starter mounting
stud/fastener (1) to the starter. Tighten to 25 Y (18 lb ft)
.
- Install the positive battery cable terminal to the starter solenoid
and tighten the fastener (2) to 9 Y (80 lb in)
.
- Install the intake manifold brace (2) and mounting fasteners (1). Tighten
to 8 Y (71 lb in)
.
- Install the drivetrain and front suspension frame skid plate. Refer
to Drivetrain and Front Suspension Frame Skid Plate Replacement.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
Removal Procedure
Disconnect the battery negative cable. Refer to Battery Negative Cable
Disconnection and Connection.
Raise and support the vehicle. Refer to Lifting and J ...
The starter motors are non-repairable starter motors. They have pole pieces that
are arranged around the armature. Both solenoid windings are energized. The pull-in
winding circuit is completed to ...
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Rear Side Door Window Regulator Replacement
Callout
Component Name
Warning: Refer to Glass and Sheet Metal Handling Warning.
Preliminary Procedure
Remove the front side door window from the guide. Do not remove ...
Heater and Air Conditioning Evaporator Case Replacement
Air Conditioning (A/C) Evaporator Case Assembly Replacement
Callout
Component Name
Preliminary Procedure
Remove the instrument panel tie bar. Refer to Instrument Panel Tie
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Remove HVAC module. Refer to Hea ...
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Transmission Control Lever Boot Replacement
Callout
Component Name
Preliminary Procedure
Remove the front floor console. Refer to Front
Floor Console Replacement.
1
Shift Control Lever Knob Cove ...
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