Chevrolet Sonic manuals

Chevrolet Sonic Repair Manual: Strut, Strut Component, or Spring Replacement

Chevrolet Sonic Repair Manual / Chassis / Suspension / Strut, Strut Component, or Spring Replacement

Disassembly Procedure
  1. Remove the strut assembly from the vehicle. Refer to Strut Assembly Removal and Installation.


  2. Note:

    The spring is compressed when the strut moves freely.

  3. Install the strut assembly (2) in a suitable spring compressor (1) and compress the front spring.

  4. Use a suitable bit (1) and socket (2) to loosen the front suspension strut mount nut.
  5. (((((((l(((((((((((i
  6. Slowly loosen the spring compressor (2) to remove the front suspension strut components to be serviced.

  7. Remove the front suspension strut mount assembly (1), front spring insulator (2), front spring (3), front suspension strut bumper (4) and the front strut (5) from the spring compressor.
Assembly Procedure

    Install the front suspension strut (5), front suspension strut bumper (4),
  1. Install the front suspension strut (5), front suspension strut bumper (4), front spring (3), front spring insulator (2) and the front suspension strut mount assembly (1) in the spring compressor.
  2. (((((((l(((((((((((i
  3. Use the spring compressor (1) to compress the front spring (2).
  4. Install the front suspension strut mount nut and tighten as much as possible by hand.

  5. Caution:

    Refer to Fastener Caution.

  6. Use a suitable bit (1) and socket (2) to tighten the front suspension strut mount nut to 65 Y (48 lb ft)

    .

  7. Remove the strut assembly from the spring compressor.
  8. Install the strut assembly. Refer to Strut Assembly Removal and Installation.
Strut Assembly Removal and Installation
Special Tools CH 49375 Strut Rod Nut Socket For equivalent regional tools, refer to Special Tools Removal Procedure Remove the air inlet grille panel. Refer to Air Inlet Grill ...

Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent metal chips from causing physical injury. Clamp the strut in a vise horizontally with the rod (1) completely ex ...

Other materials:

Instrument Panel Compartment Replacement
Instrument Panel Compartment Replacement Callout Component Name Preliminary Procedure Remove the right instrument panel upper trim panel. Refer to Instrument Panel Upper Trim Panel Replacement - Right Side. ...

Drum Brake Hardware Replacement (J93, J94)
Removal Procedure Warning: Refer to Brake Dust Warning. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation. Remove the brake drum. Refer to Brake Drum R ...

Input and Output Speed Sensor Installation
Input and Output Speed Sensor Installation Callout Component Name 1 Input Speed Sensor Assembly Seals 2 Input Speed Sensor Assembly 3 Input Speed Sensor Bolt  ...

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